Embedded Die Package Multichip Module Parasitic Inductance Reduction

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Solution Overview

Problem

Current semiconductor packaging designs rely on wirebonding, which increases parasitic inductance and can lead to noise loops and packaging material failure, especially when high power and high current devices are used together.

Innovation Solution

An embedded die package design that incorporates multiple dies within a single package, using vias and redistribution layers to minimize noise loops and parasitic inductance, with a build-up material to increase spacing and mitigate arcing, and a post for connecting RDL layers to reduce manufacturing stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wirebonding is used to provide electrical connections, then electrical connectivity between dies and package is achieved, but parasitic inductance increases and noise loops are formed

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidparasitic inductance and noise loops
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent removes the wirebonding element from the package structure entirely, replacing it with direct die-to-package mounting and conductive patterns formed on the package substrate. This extraction eliminates the source of parasitic inductance and noise loops while maintaining electrical connectivity through alternative pathways.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The package substrate acts as an intermediary, providing conductive patterns that route signals between dies and external connections. This mediator eliminates the need for wirebonds by creating direct conductive pathways through the substrate, reducing parasitic effects while maintaining connectivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If high power and high current devices are used together, then power processing capability is improved, but packaging material failure risk increases due to noise loops

Engineering Contradiction:
Improvepower processing capabilityVSAvoidpackaging material reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

By removing wirebonds from the structure, the patent eliminates the noise loops that cause packaging material failure. This allows high power and high current devices to be used together without the reliability penalty associated with traditional wirebonded connections.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-generated harmful factors

If vias and redistribution layers are used to minimize noise loops, then parasitic inductance is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveparasitic inductanceVSAvoidpackage structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the via and redistribution layer functions into an integrated substrate structure. The conductive patterns are formed directly on the package substrate during manufacturing, merging what would otherwise be separate complex components into a unified structure that reduces both parasitic inductance and overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from three-dimensional wirebond connections to two-dimensional conductive patterns on the substrate plane. This dimensional change simplifies the structure by eliminating vertical wirebond loops while maintaining electrical connectivity through planar conductive paths.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Object-affected harmful factors

If build-up material is used to increase spacing between high voltage die and RDL, then arcing is mitigated, but manufacturing steps increase

Engineering Contradiction:
ImprovearcingVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The build-up material is applied during the manufacturing process before final assembly, preliminarily establishing the required spacing between high voltage dies and redistribution layers. This preliminary action prevents arcing issues before they can occur and integrates the spacing requirement into the manufacturing flow rather than adding post-assembly complexity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11158595B2Embedded die package multichip module
Publication Date: 2021.10.26 TEXAS INSTRUMENTS INC
  • US11158595B2 patent drawing
  • US11158595B2 patent drawing
  • US11158595B2 patent drawing

AI summary

An embedded die package includes a first die having an operating voltage between a first voltage potential and a second voltage potential that is less than the first voltage potential. A via, including a conductive material, is electrically connected to a bond pad on a surface of the first die, the via including at least one extension perpendicular to a plane along a length of the via. A redistribution layer (RDL) is electrically connected to the via, at an angle with respect to the via defining a space between the surface and a surface of the RDL. A build-up material is in the space.