Embedded Die Temperature Sensors for PCB Thermal Control

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Solution Overview

Problem

Portable electronic devices face challenges in real-time thermal control due to the need for dedicated space on the Printed Circuit Board (PCB) for temperature sensors, which is inefficient and not optimized for miniaturization, especially with redundant circuitry and varying thermal loads from components like power amplifiers and batteries.

Innovation Solution

Embedding temperature sensors within functional dies on the PCB, coupled with a processor circuit and memory, allows for real-time temperature measurement and gradient calculation, enabling efficient thermal control without increasing PCB real estate by utilizing existing circuitry and selectively using sensors from active or idle dies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a thermistor or temperature sensor is included in a sensitive area of the PCB, then real-time temperature monitoring is achieved, but excess space is used in the PCB layout

Engineering Contradiction:
Improvetemperature monitoring accuracyVSAvoidPCB real estate
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent merges the temperature sensing function with existing circuit dies by embedding temperature sensors within the dies themselves rather than placing separate sensors on the PCB. This integration combines the sensing function with the existing circuitry, eliminating the need for additional dedicated sensor space on the PCB while maintaining temperature monitoring capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent makes existing circuit dies multi-functional by embedding temperature sensors within them. The dies serve both their original circuit function and temperature sensing function, eliminating the need for separate dedicated temperature sensor components on the PCB and thus saving PCB real estate.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If redundant circuitry is included in the PCB layout, then device capability and applicability are enhanced, but the demand for PCB real estate increases

Engineering Contradiction:
Improvedevice applicabilityVSAvoidPCB real estate
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent makes redundant circuit dies multi-functional by embedding temperature sensors within them. These dies serve both their original circuit functions and temperature sensing functions, allowing the system to utilize existing circuitry for thermal monitoring without requiring additional dedicated sensor space, thus maintaining device versatility while optimizing PCB real estate.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If temperature sensors are placed in sensitive areas, then accurate temperature values are obtained, but the number of components and device complexity increases

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidnumber of components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the temperature sensing function with existing circuit dies, eliminating the need for separate temperature sensor components. By embedding sensors within the dies themselves, the system achieves accurate temperature measurement while reducing the total number of discrete components and simplifying the overall device architecture.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides accurate thermal monitoring and control, optimizing PCB space while maintaining device performance, by using embedded sensors to simulate and calculate temperature gradients, thus reducing the need for additional space and enhancing thermal management.

Implementation Method 1

A temperature sensor embedded in the die is configured to collect temperature measurements

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Implementation Method 2

a processor circuit coupled to the temperature sensor reads a measurement from the temperature sensor and calculates a temperature gradient

Methodology Applied
Scientific EffectTemperature gradient calculation: Temperature Gradient

Data Source

PatentUS9285278B2System and methods for thermal control using sensors on die
Publication Date: 2016.03.15 APPLE INC
  • US9285278B2 patent drawing
  • US9285278B2 patent drawing
  • US9285278B2 patent drawing

AI summary

A portable electronic device including a temperature sensor embedded in a die is provided. To process temperature measurements the portable electronic device includes a processor circuit coupled to the temperature sensor, the processor circuit configured to read a measurement from the temperature sensor when an integrated circuit in the die is inactive. Furthermore, a memory circuit coupled to the processor circuit and the temperature sensor stores a temperature gradient provided by the temperature sensor. A Printed Circuit Board for use in a portable electronic device as above is also provided. A method for performing thermal control in a portable electronic device as above is also provided.