Embedded FeRAM Nested Electrode Structure for Low-Mask Integration

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Solution Overview

Problem

The complexity and cost of forming embedded flash memory in integrated chips due to the need for a large number of masks in the fabrication process, which increases the complexity and expense of production.

Innovation Solution

The integration of a ferroelectric random-access memory (FeRAM) device with a nested electrode structure, formed using a replacement process that reduces the number of photomasks required, allowing for a simpler and more efficient fabrication process, with the FeRAM device being embedded within a recessed region of the chip to avoid impacting logic devices and reduce fabrication costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If embedded flash memory is formed using traditional fabrication processes, then non-volatile memory functionality is achieved, but the number of photomasks required increases fabrication complexity and cost

Engineering Contradiction:
Improvenon-volatile memory functionalityVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a nested electrode structure where a first electrode is positioned within a recess of a ferroelectric layer, and a second electrode is positioned within a recess of a capping layer. This nesting approach consolidates multiple memory cell components into a compact three-dimensional arrangement, enabling FeRAM functionality with reduced fabrication complexity compared to traditional planar flash memory processes

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent changes the material parameter by using ferroelectric material instead of traditional flash memory materials. This parameter change enables the memory to achieve non-volatile functionality through the ferroelectric effect, where electric dipoles in the ferroelectric layer can be switched between stable states to store data, thereby achieving reliability without requiring the complex multi-mask flash memory fabrication process

Inventive Principle:
Principle #35Parameter changes

2Reliability

If embedded flash memory is formed using traditional fabrication processes, then non-volatile memory functionality is achieved, but fabrication cost increases due to large number of masks

Engineering Contradiction:
Improvenon-volatile memory functionalityVSAvoidfabrication cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The nested electrode structure consolidates multiple memory cell components into a compact three-dimensional arrangement, enabling FeRAM functionality with reduced fabrication complexity and lower mask counts compared to traditional planar flash memory processes

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The ferroelectric layer serves multiple functions: it acts as the memory element for data storage through its switchable polarization states, and it also functions as a dielectric layer in the capacitor structure. This multi-functionality reduces the need for separate dedicated layers, simplifying the overall fabrication process and reducing costs

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If FeRAM device is embedded in recessed region to avoid impacting logic devices, then integration is achieved, but device area is reduced

Engineering Contradiction:
Improveintegration with logic devicesVSAvoidmemory device area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent embeds the FeRAM device within a recessed region of the substrate, nesting the memory structure into the substrate depth rather than occupying additional planar area. The first electrode is positioned within a recess of the ferroelectric layer, and the second electrode is positioned within a recess of the capping layer, creating a compact three-dimensional structure that integrates with logic devices without consuming excessive chip area

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the low-cost fabrication of embedded FeRAM devices using 10-30% of the photomasks needed for embedded flash memory, while maintaining performance and reducing power consumption, thus addressing the cost and complexity issues of traditional embedded flash memory processes.

Implementation Method 1

FeRAM devices provide for many advantages, including a fast write time, high endurance, low power consumption, and low susceptibility to damage from radiation

Methodology Applied
Scientific EffectFerroelectric effect:

Data Source

PatentUS11751400B2Embedded ferroelectric memory in high-k first technology
Publication Date: 2023.09.05 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11751400B2 patent drawing
  • US11751400B2 patent drawing
  • US11751400B2 patent drawing

AI summary

In some embodiments, the present disclosure relates to an integrated circuit. The integrated circuit has a first doped region and a second doped region within a substrate. A ferroelectric material is arranged over the substrate and laterally between the first doped region and the second doped region. A conductive electrode is over the ferroelectric material and between sidewalls of the ferroelectric material. One or more sidewall spacers are arranged along opposing sides of the ferroelectric material. A dielectric layer continuously and laterally extends from directly below the one or more sidewall spacers to directly below the ferroelectric material.