Embedded Floating-Gate Flash Memory for Low-Profile SoC Integration

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Solution Overview

Problem

The integration of flash memories with different types of circuits in System-On-Chip technology faces challenges due to structural differences, leading to difficulties in embedding memory devices with other types of devices as technology evolves.

Innovation Solution

The formation of embedded flash memory devices involves embedding floating gates in a substrate, reducing the height of gate stacks by partially incorporating them into the substrate, and using a dual layer structure for the blocking layer to maintain charge retention and reduce threshold voltage mismatch.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If floating gates are formed completely over the substrate, then charge storage capability is improved, but height discrepancy with other transistor gate stacks increases

Engineering Contradiction:
Improvecharge storage capabilityVSAvoidgate stack height
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The floating gate is embedded within the substrate, nesting the charge storage structure inside the substrate volume rather than extending above it. This allows the floating gate to maintain its charge storage function while being concealed within the substrate, reducing the overall gate stack height to match other transistors.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The floating gate structure transitions from a vertical extension above the substrate to a horizontal embedding within the substrate. By moving the floating gate into the substrate dimension, the patent achieves charge storage capability while maintaining a low profile that matches standard transistor gate stacks.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If floating gates are embedded in the substrate, then height consistency with other transistors is improved, but charge retention capability may deteriorate

Engineering Contradiction:
Improvegate stack height consistencyVSAvoidcharge retention capability
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The substrate region containing the floating gate is selectively modified to provide enhanced charge retention properties. By applying different material compositions or structural characteristics locally at the floating gate embedding site, the patent ensures adequate charge retention while maintaining overall height consistency with other transistors.

Inventive Principle:
Principle #3Local quality

3Reliability

If different blocking layer structures are used for flash memory and other circuits, then charge storage performance is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improvecharge storage performanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The blocking layer structure is designed to serve multiple functions: it blocks charge leakage while also providing mechanical support and electrical isolation for both flash memory cells and standard transistors. This universal blocking layer design enables a single manufacturing process to produce different device types without requiring separate specialized structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250365950A1Embedded flash memory device with floating gate embedded in a substrate
Publication Date: 2025.11.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250365950A1 patent drawing
  • US20250365950A1 patent drawing
  • US20250365950A1 patent drawing

AI summary

An embedded flash memory device includes a gate stack, which includes a bottom dielectric layer extending into a recess in a semiconductor substrate, and a charge storage layer over the bottom dielectric layer. The charge storage layer includes a portion in the recess. The gate stack further includes a top dielectric layer over the charge storage layer, and a metal gate over the top dielectric layer. Source and drain regions are in the semiconductor substrate, and are on opposite sides of the gate stack.