Embedded Gate Trench MOSFET for Low Cgd and RDSON

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Solution Overview

Problem

Power MOSFETs face challenges in achieving low gate-to-drain capacitance (Cgd) and drain-to-source resistance (RDSON) while maintaining efficient manufacturability, as trench MOSFETs have high Cgd and lateral MOSFETs have higher RDSON.

Innovation Solution

A semiconductor device with a trench structure that includes a vertical drift region, a channel region, and a gate structure embedded within the trench, self-aligned to the channel region, which reduces parasitic capacitance and enhances current flow, thereby minimizing Cgd and RDSON.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the trench structure is modified to improve Cgd, then manufacturing complexity increases

Engineering Contradiction:
Improveswitching lossVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The gate structure is formed within the trench during the trench formation process itself, rather than requiring separate subsequent steps. The trench is etched to the appropriate depth, and the gate is deposited and patterned in-place within the trench structure, eliminating the need for additional alignment steps and reducing manufacturing complexity

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8962425B2Semiconductor device and method of forming junction enhanced trench power MOSFET having gate structure embedded within trench
Publication Date: 2015.02.24 GREAT WALL SEMICONDUCTOR CORP
  • US8962425B2 patent drawing
  • US8962425B2 patent drawing
  • US8962425B2 patent drawing

AI summary

A semiconductor device has a substrate and trench formed partially through the substrate. A drain region is formed in the substrate as a second surface of the substrate. An epitaxial region is formed in the substrate over the drain region. A vertical drift region is formed along a sidewall of the trench. An insulating material is deposited within the trench. A channel region is formed along the sidewall of the trench above the insulating material. The channel region is separated from the insulating material. A gate structure is formed within the trench adjacent to the channel region. The gate structure includes an insulating layer formed along the sidewall of the trench adjacent to the channel region and polysilicon layer formed within the trench over the insulating layer. A source region is formed in a first surface of the substrate contacting the channel region.