Embedded Jamming Soft Actuator for Variable Stiffness and Damping

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Solution Overview

Problem

Existing robotic actuators lack an all-soft actuator with controllable variable stiffness and damping, which is essential for enhancing embodied intelligence and safe, robust interactions with the environment.

Innovation Solution

A soft jamming brake and artificial muscle (SJBAM) actuator is designed with an embedded jamming brake inside a pneumatic artificial muscle, allowing independent control of stiffness and damping through positive pressure layer jamming, without the need for a vacuum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional robotic actuators are used, then they can be programmed to alter interaction impedances, but they suffer from stability and bandwidth limitations inherent to active control

Engineering Contradiction:
Improveimpedance variation capabilityVSAvoidstability and bandwidth
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The actuator uses variable stiffness elements that can dynamically change their mechanical properties in real-time. The stiffness of the actuator can be adjusted during operation to match task requirements, enabling adaptive impedance control through passive mechanical means rather than active control loops, thus improving stability and bandwidth.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The actuator changes its physical parameters (stiffness and damping) by varying the pre-tension in spring elements and the compression in foam elements. This allows continuous adjustment of impedance characteristics without relying on active control, resolving the contradiction between adaptability and stability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If variable stiffness actuators are used, then intrinsic safety is improved, but underdamped dynamics and instability are introduced

Engineering Contradiction:
Improveintrinsic safetyVSAvoiddamping characteristics
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The actuator combines multiple material types with complementary properties: spring elements provide variable stiffness and energy storage, while foam elements provide variable damping and energy dissipation. This composite structure allows simultaneous achievement of intrinsic safety through compliance and stable dynamics through controlled damping.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The actuator integrates multiple functions within a single device: it can store elastic energy like a spring, dissipate energy like a damper, and vary both stiffness and damping independently. This multi-functionality allows it to provide intrinsic safety while maintaining stable, well-damped dynamics.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If compliance is built into actuators using springs, then safety is improved, but energy storage can make collisions more dangerous in pre-tensioned state

Engineering Contradiction:
ImprovesafetyVSAvoidcollision danger
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The actuator converts the potential harm of energy storage into a benefit by using the spring elements to store energy during normal operation and then dissipating it through the foam elements during collisions. The foam acts as a controlled energy dissipation mechanism that prevents dangerous rebound while maintaining safety during normal operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The actuator recovers energy through spring elements during normal operation and discards (dissipates) it through foam elements during collisions or when safety is concerned. This selective energy management allows the system to maintain safety while avoiding the dangers of uncontrolled energy release.

Inventive Principle:
Principle #34Discarding and recovering

4Measurement precision

If variable damping actuators are used, then energy dissipation and position accuracy are improved, but they have received comparatively less attention and lack integrated solutions

Engineering Contradiction:
Improveposition accuracyVSAvoidintegration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The actuator merges variable stiffness and variable damping functionalities into a single integrated device. The spring and foam elements work together in parallel, allowing independent control of both stiffness and damping characteristics without requiring separate actuators or complex mechanisms, thus reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SJBAM achieves synergistic benefits of improved muscle static and dynamic response, expanded brake bandwidth, and new functionalities such as energy storage and dissipation, while maintaining a soft profile suitable for various applications including industrial robots and exoskeletons.

Implementation Method 1

The SJBAM can store elastic energy like a PAM

Methodology Applied
Scientific EffectElastic energy storage: Elasticity

Implementation Method 2

the layer jamming brake can be used to dissipate energy

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

By independently controlling the muscle and brake pressures, one can vary the SJBAM's stiffness and damping

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 4

positive pressure layer jamming

Methodology Applied
Scientific EffectLayer jamming: Friction

Data Source

PatentUS12577968B2Soft variable impedance actuator using embedded jamming layer
Publication Date: 2026.03.17 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US12577968B2 patent drawing
  • US12577968B2 patent drawing
  • US12577968B2 patent drawing

AI summary

A variable impedance actuator is provided with a bladder-style actuator having a first end and a second end, and a jamming brake located inside the bladder-style actuator and connected to the first end and the second end of the bladder-style actuator. The bladder-style actuator and the jamming brake are independently controlled.