Embedded MIM Decoupling Capacitor Structure for 3D IC Packaging

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Solution Overview

Problem

Decoupling capacitors integrated via surface-mount technology (SMT) on packaging substrates result in long external interconnects, leading to increased time delay, reduced capacitance, higher power consumption, and larger packaging footprint due to external connections.

Innovation Solution

Integrate decoupling capacitors as metal-insulator-metal (MIM) structures within 3D integrated circuit (IC) packaging, utilizing high-dielectric constant materials and internal interconnects to reduce time delay, enhance capacitance, and minimize packaging size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If decoupling capacitors are integrated via surface-mount technology (SMT) on packaging substrates, then the capacitors can be added to the package, but long external interconnects result in increased time delay and reduced capacitance

Engineering Contradiction:
Improvedecoupling capabilityVSAvoidtime delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges the decoupling capacitor integration into the 3D IC packaging process itself, combining the capacitor formation with the interconnect structure. This eliminates the need for separate SMT mounting and long external interconnects by integrating the capacitor directly onto the interposer substrate within the packaging architecture, thereby reducing time delay while maintaining decoupling capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from traditional 2D surface-mount capacitor placement to 3D integrated capacitor structures within the packaging volume. By utilizing vertical stacking and three-dimensional interconnect pathways through the interposer substrate, the capacitor is positioned much closer to the die, reducing the effective interconnect length and time delay in the third dimension

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If decoupling capacitors are mounted externally via SMT, then the capacitors can be added to the package, but the packaging footprint increases due to external connections

Engineering Contradiction:
Improvedecoupling capabilityVSAvoidpackaging footprint
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines the decoupling capacitor function with the existing packaging substrate and interconnect structure. By integrating the capacitor onto the interposer rather than mounting it externally, the packaging footprint is reduced as the capacitor occupies space within the existing package volume rather than adding to the external footprint

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If decoupling capacitors are integrated in the far back end of the line during or after packaging, then the capacitors can be added, but the interconnect length increases leading to higher power consumption

Engineering Contradiction:
Improvedecoupling capabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent performs capacitor integration and interconnect formation as preliminary actions during the core packaging process rather than as a final back-end step. By forming the capacitor structures and their interconnects simultaneously with the packaging architecture, the interconnect length is minimized from the outset, reducing the resistance and power consumption associated with long trailing interconnects

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated MIM capacitors in 3D IC packaging reduce time delay, increase capacitance, lower power consumption, and decrease packaging size, while maintaining operational speed.

Implementation Method 1

a capacitor dielectric layer disposed between the at least one first through-via and the electrode layer to separate the at least one first through-via from the electrode layer

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS20250316667A1Package having embedded decoupling capacitor and method of forming the same
Publication Date: 2025.10.09 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250316667A1 patent drawing
  • US20250316667A1 patent drawing
  • US20250316667A1 patent drawing

AI summary

A package having a capacitor structure and a method of forming the same are provided. The package includes a first die; a second die bonded onto the first die; an isolation region disposed on the first die and laterally encapsulating the second die; at least one first through-via disposed aside the second die and penetrating through the isolation region; an electrode layer disposed on the at least one first through-via; and a capacitor dielectric layer disposed between the at least one first through-via and the electrode layer to separate the at least one first through-via from the electrode layer, wherein the at least one first through-via, the capacitor dielectric layer, and the electrode layer constitute a capacitor structure.