Refrigerator Door Assembly With Embedded Motors for Hands-Free Opening

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Solution Overview

Problem

Conventional refrigerators require users to manually open doors with one hand, limiting convenience and increasing the number of components reduces storage space, necessitating a solution for enhanced user convenience and efficient space utilization.

Innovation Solution

The integration of stepper motors and motion recognition systems in door assemblies allows for automatic door opening and closing without user manual operation, utilizing dual motors per door to maintain space efficiency and prevent component interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual door operation is required, then user convenience deteriorates, but device complexity remains low

Engineering Contradiction:
Improvedoor operation convenienceVSAvoiddoor assembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The door assembly automatically opens and closes without requiring user manual operation. The motor rotates the door based on detection signals, enabling the system to serve itself and eliminating the need for users to grip and manually open the door with one hand.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual mechanical door opening operation is replaced by an automated motor-driven system. The motor substitutes for the user's manual gripping and rotating action, transforming the mechanical interaction from user-hand to motor-hinge shaft mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If additional components are added to enhance user convenience, then user convenience improves, but storage space volume reduces

Engineering Contradiction:
Improvedoor operation convenienceVSAvoidfood storage space volume
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The motor is embedded within the door structure itself, nested into the door body rather than being mounted externally on the refrigerator main body. This nesting approach allows the motor to occupy space within the door's existing structure, minimizing the impact on the overall refrigerator dimensions and food storage space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The door assembly is provided at both the top and bottom of the door, utilizing the vertical dimension of the door structure. This dimensional distribution allows for compact integration of multiple components without expanding the refrigerator's footprint or reducing food storage volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of stationary object

If motor is embedded in door structure, then space utilization improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvefood storage space volumeVSAvoidmotor embedding precision
Core Design Contradiction:
Volume of stationary objectVSManufacturing precision

Solution Approach 1:

The door assembly is divided into distinct functional modules including the motor, hinge shaft, link, and door body. This segmentation allows each component to be manufactured and assembled separately with standardized interfaces, reducing the overall manufacturing precision requirements while maintaining compact integration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances user convenience by enabling door operation without hand engagement, optimizes interior space by embedding motors within the door structure, and prevents damage to the refrigerator's main body from door collisions.

Implementation Method 1

The motor may be a stepper motor

Methodology Applied
Scientific EffectStepper motor: Linear Motor

Data Source

PatentEP2787311B1Door assembly and refrigerator having the same
Publication Date: 2021.08.04 LG ELECTRONICS INC
  • EP2787311B1 patent drawingFigure 1
  • EP2787311B1 patent drawingFigure 2
  • EP2787311B1 patent drawingFigure 3

AI summary

Disclosed are a door assembly and a refrigerator having the same. The refrigerator includes a main body (2) having a storage compartment (20; 40) in which food is stored, a door (30; 50; 42) configured to open or close the storage compartment, a door assembly (100) configured to pivotally rotatably connect the door to the main body, a door opening/closing determination unit (90) configured to determine whether or not a user wishes to open the door, and a controller (80) configured to drive a motor (180) in response a signal sensed by the door opening/closing determination unit (90). The door assembly (100) includes a hinge bracket (120) installed to the main body (2), a hinge shaft (190) coupled to the hinge bracket (120), the hinge shaft (190) serving as a rotation center of the door, and the motor (180) installed to the door to rotate the door forward or in reverse, the motor (180) being rotated relative to the hinge shaft (190).