Embedded Optical Interrogator and Waveguide for Damage-Resistant Sensing

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Solution Overview

Problem

Existing sensor apparatuses with optical interrogators and fiber Bragg gratings are bulky and prone to damage, limiting their mobility and long-term usability, especially in applications like pipeline inspection and repair.

Innovation Solution

Embedding both the optical interrogator and the optical waveguide within a component made of fiber-reinforced plastic, eliminating the need for external connections and protecting the waveguide from damage, thus enabling mobile and long-term use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the optical interrogator is placed remotely from the optical waveguide (as in typical laboratory or rack-mounted configurations), then the sensor apparatus can be used in stationary applications, but the apparatus becomes bulky and the optical waveguide is exposed to damage risks

Engineering Contradiction:
Improveprotection of optical waveguideVSAvoidseparate placement of interrogator and waveguide
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent embeds both the optical interrogator and the optical waveguide within the same component made of fiber-reinforced plastic, merging previously separate elements into a unified integrated structure. This eliminates the need for external connections and protects the waveguide from damage by removing it from exposed external pathways.

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If the optical interrogator is made compact with an integrated optical circuit, then the apparatus can be embedded in the same component as the waveguide, but the interrogator becomes significantly smaller and more integrated

Engineering Contradiction:
Improvesize of optical interrogatorVSAvoidintegration level of interrogator
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The optical interrogator with integrated optical circuit is nested within the same fiber-reinforced plastic component that contains the optical waveguide. This nested arrangement allows the compact interrogator to be housed within the structural component, eliminating the need for separate external housing and reducing overall system volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If the optical waveguide is led out of the component to the interrogator, then external connections are possible, but the waveguide is exposed to damage and the apparatus is less suitable for mobile use

Engineering Contradiction:
Improvemobility of sensor apparatusVSAvoidprotection of optical waveguide
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

By merging the optical waveguide and optical interrogator within the same protected component, the system eliminates exposed external connections. This integration enables mobile use since the apparatus becomes a self-contained unit without vulnerable external waveguide pathways, while simultaneously improving reliability through continuous protection.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the risk of optical waveguide damage, allows for compact and reliable sensor apparatuses suitable for mobile and long-term applications, and simplifies the integration with other components like intelligent repair patches and pipeline inspection pigs.

Implementation Method 1

the fiber Bragg grating in the optical waveguide forms a sensor in this case, via which temperature changes and/or elongations of a component can be measured

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 2

The optical waveguide is introduced on or in a component to be monitored. The optical interrogator of such a sensor apparatus can be placed remotely from the sensor, the fiber Bragg grating in the optical waveguide

Methodology Applied
Scientific EffectOptical transmission: Optical Fibre

Data Source

PatentUS12306024B2Sensor apparatus having an embedded optical interrogator
Publication Date: 2025.05.20 ROSEN IP AG
  • US12306024B2 patent drawing
  • US12306024B2 patent drawing
  • US12306024B2 patent drawing

AI summary

A sensor apparatus is provided in which both an optical interrogator and an optical waveguide are embedded in the same component made of fiber-reinforced plastic. The optical interrogator and the optical waveguide thus form a unit with the component made of fiber-reinforced plastic, in which they are embedded. The optical interrogator and the optical waveguide are arranged in this case protected in the same component made of fiber-reinforced plastic. The optical waveguide does not have to be led out of this component and into the interrogator. The risk of damage to the optical waveguide is thus significantly reduced.