Embedded Puck Attachment Mechanism for Reconfigurable Aircraft Interiors
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Solution Overview
Problem
Existing aircraft fixture attachment mechanisms, such as rail-based systems, are inflexible, heavy, and prone to damage, as they require fixed installation and protrude from the surface, making them unsuitable for varying configurations and safety standards.
Innovation Solution
The use of puck-based attachment mechanisms, which are embedded within the aircraft structure, providing flexible and reconfigurable attachment points that can be easily modified or removed, reducing weight and enhancing safety by being flush with the surface.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If rail-based attachment mechanisms are used, then fixtures can be securely attached to the aircraft structure, but the mechanisms protrude from the surface making them prone to damage and reducing safety
Solution Approach 1:
Instead of having attachment mechanisms protrude outward from the aircraft surface, the patent inverts the design by embedding the attachment devices flush within the surface. The attachment fitting engages with the embedded body from the interior side, so the attachment interface is hidden within the surface rather than exposing protruding elements that could be damaged.
Solution Approach 2:
The attachment device is nested within the aircraft structure surface. The body of the attachment device is embedded in the surface, with its attachment interface recessed inside, creating a nested configuration where the functional elements are contained within the surface envelope rather than extending outward.
2Stability of the object's composition
If fixed installation mechanisms are used, then structural integrity is maintained, but flexibility and reconfigurability of aircraft fixtures is reduced
Solution Approach 1:
The attachment system is segmented into multiple independent attachment devices distributed across the aircraft surface. Each attachment device is a discrete unit that can be independently engaged or disengaged, allowing individual fixtures to be repositioned or reconfigured without affecting the overall structural integrity of the aircraft or requiring modification of the attachment devices themselves.
Solution Approach 2:
The attachment system transitions from a fixed, permanent installation to a dynamic, reconfigurable system. The attachment fitting can be repeatedly engaged and disengaged from the embedded body, allowing the configuration of aircraft fixtures to be changed as needed while maintaining secure attachment during each configuration state.
3Strength
If protruding attachment mechanisms are used, then attachment strength is sufficient, but weight increases and safety is compromised
Solution Approach 1:
The patent extracts the protruding portion of traditional attachment mechanisms and replaces it with an embedded design. The attachment fitting is the only element that extends outward, while the main body of the attachment device is removed from the exterior and embedded within the surface, reducing the amount of material required and eliminating the need for heavy reinforcing structures to support protruding elements.
4Ease of manufacture
If traditional attachment mechanisms are used, then installation is straightforward, but reconfiguration and modification require significant effort and time
Solution Approach 1:
The attachment devices are pre-installed and embedded in the aircraft surface during manufacturing or initial setup. This preliminary action creates a permanent infrastructure of attachment points that remain in place, allowing fixtures to be quickly attached or removed by simply engaging or disengaging the attachment fittings without requiring any modification to the attachment devices themselves or the aircraft structure.
Data Source
AI summary
In one embodiment, an apparatus may comprise an attachment device configured to be embedded in a structure, wherein the attachment device comprises: a body comprising a first flange and a second flange, wherein the body is configured such that the first flange and the second flange are coupled together internally within the body when the attachment device is embedded in the structure; an attachment fitting for coupling a component to the structure in which the attachment device is embedded.


