Embedded RF Shield Layout for Silicon Optical Modulator Crosstalk

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Solution Overview

Problem

High-speed silicon photonics face undesired absorption loss and RF crosstalk due to electromagnetic fields from RF signals extending into partially conducting silicon substrates, which is exacerbated by the limitations of using high-resistivity substrates that restrict wafer availability and degrade long-range RF crosstalk performance.

Innovation Solution

A metal shield is placed between the optical modulator and the silicon substrate to block electromagnetic fields, allowing the use of low resistivity substrates while reducing RF absorption loss and crosstalk, with the shield being either a solid layer or patterned into discrete bars to optimize modulator characteristics and minimize additional RF loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If high-resistivity silicon substrates are used to reduce RF absorption loss, then RF absorption loss is reduced, but wafer availability is restricted and long-range RF crosstalk performance is degraded

Engineering Contradiction:
ImproveRF absorption lossVSAvoidwafer availability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

A metal shield layer is introduced as an intermediary component between the optical modulator and the silicon substrate. This shield acts as a mediator that blocks electromagnetic fields from penetrating into the substrate, thereby reducing RF absorption loss while allowing the use of low-resistivity substrates that offer better wafer availability and long-range crosstalk performance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If high-resistivity silicon substrates are used to reduce RF absorption loss, then RF absorption loss is reduced, but long-range RF crosstalk performance is degraded

Engineering Contradiction:
ImproveRF absorption lossVSAvoidlong-range RF crosstalk
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The metal shield serves as a protective intermediary that selectively blocks harmful electromagnetic fields from reaching the substrate, reducing RF absorption loss while preserving long-range RF crosstalk performance by allowing the use of low-resistivity substrates

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If metal shield is added to block electromagnetic fields, then RF absorption loss is reduced, but device complexity increases

Engineering Contradiction:
ImproveRF absorption lossVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The shield's geometric parameters (pattern, size, spacing) are optimized to achieve effective electromagnetic field blocking with minimal additional structure. By carefully controlling the shield's physical parameters, the patent reduces RF absorption loss while keeping the added complexity manageable

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The metal shield can be implemented as discrete patterned bars or segments rather than a continuous layer, which reduces the amount of material required and simplifies fabrication while maintaining effective field blocking performance

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The metal shield effectively suppresses long-range RF crosstalk by more than 10 decibels compared to high-resistivity substrates, enabling the use of low resistivity substrates without degrading modulator performance and reducing RF absorption loss across a wide range of substrate resistivities.

Implementation Method 1

a metal shield formed in the dielectric material between the optical modulator and the silicon substrate, the metal shield blocking an electromagnetic field of a driving signal of the optical modulator from extending into the silicon substrate

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentEP4403987A1Embedded radio frequency shield between integrated optical modulator and silicon substrate
Publication Date: 2024.07.24 CISCO TECHNOLOGY INC
  • EP4403987A1 patent drawingFigure 1
  • EP4403987A1 patent drawingFigure 2A
  • EP4403987A1 patent drawingFigure 2B~2C

AI summary

A device and a method of fabricating the device are provided. The device includes an optical modulator formed in a dielectric material, a silicon substrate adjacent the dielectric material, and a metal shield formed in the dielectric material between the optical modulator and the silicon substrate. The metal shield blocks an electromagnetic field of a driving signal of the optical modulator from extending into the silicon substrate.