Embedded Semiconductor PCB With Integrated Electromagnetic Shielding

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Solution Overview

Problem

Multilayer printed circuit boards face challenges in ensuring reliable electrical connectivity and electromagnetic shielding between semiconductor elements and conductor circuits, leading to potential signal interference and malfunction.

Innovation Solution

A multilayer printed circuit board design featuring a resin-insulating layer with embedded semiconductor elements, a conductor circuit connected via a via hole, and an electromagnetic shielding layer formed by a side metal layer or bottom metal layer, which can include multiple metal columns or a metal layer coating non-through holes, providing shielding against electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If semiconductor elements are embedded in a substrate without electromagnetic shielding, then device complexity is reduced, but electromagnetic interference affects signal reliability

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidelectromagnetic interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

An electromagnetic shielding layer is introduced as an intermediary between the semiconductor element and the external environment. This shielding layer, formed by a side metal layer and/or bottom metal layer, acts as a mediator that blocks electromagnetic interference from reaching the semiconductor element, thereby improving electrical connection reliability without adding complex external shielding structures

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electromagnetic shielding layer is nested within the substrate structure itself, with the side metal layer formed on the resin insulating layer surrounding the concave portion and the bottom metal layer formed on the bottom of the concave portion. This nested configuration integrates the shielding function directly into the substrate, providing protection while maintaining a compact design

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If electromagnetic shielding layer is added around semiconductor elements, then electromagnetic interference is reduced, but device complexity increases

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidshielding structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The electromagnetic shielding function is merged with the existing substrate structure. The side metal layer and bottom metal layer are formed as integral parts of the substrate manufacturing process, combining the shielding function with the mechanical support and electrical connection functions already present in the multilayer printed circuit board structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electromagnetic shielding is applied locally only around the concave portion where the semiconductor element is embedded, rather than providing blanket shielding across the entire substrate. The side metal layer surrounds only the specific area needing protection, and the bottom metal layer covers only the bottom of the concave portion, providing targeted shielding that reduces overall complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances electrical connection reliability and reduces electromagnetic interference, ensuring stable operation of semiconductor elements by effectively shielding them from external electromagnetic influences.

Implementation Method 1

an electromagnetic shielding layer is formed on a resin-insulating layer surrounding the concave portion

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

a via hole provided on the insulating layer to electrically connect the conductor circuit to a pad of the semiconductor elements

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8705248B2Multilayer printed circuit board
Publication Date: 2014.04.22 IBIDEN CO LTD
  • US8705248B2 patent drawing
  • US8705248B2 patent drawing
  • US8705248B2 patent drawing

AI summary

A multilayer printed circuit board, wherein, on a resin-insulating layer that houses a semiconductor element, another resin-insulating layer and a conductor circuit are formed with conductor circuits electrically connected through a via hole, wherein an electromagnetic shielding layer is formed on a resin-insulating layer surrounding a concave portion for housing a semiconductor element or on the inner wall surface of the concave portion, and the semiconductor element is embedded in the concave portion.