Embedded Waveguide Coupler for Compact Millimeter-Wave Cavity

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Solution Overview

Problem

Existing gas detection instruments in the millimeter range face challenges with efficiently coupling radiation into high finesse cavities, limiting their compactness and practical applications for gas identification and quantification.

Innovation Solution

A coupler is designed with a metal layer and embedded waveguides, featuring openings and holes to smooth out electromagnetic radiation, allowing efficient coupling into a cavity while maintaining a compact form, enabling strong interaction with molecules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional waveguide coupling methods are used for millimeter-wave cavities, then radiation can be coupled into the cavity, but the coupling efficiency is insufficient and the equipment is not compact enough

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidequipment compactness
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the coupler structure with the cavity mirror by embedding waveguides directly into the metal layer of the coupler plate, which also serves as one of the cavity mirrors. This integration eliminates the need for separate coupling components and reduces overall system complexity while improving coupling efficiency through direct radiation injection into the cavity mode.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from traditional side-coupling methods to a planar embedded waveguide structure where radiation is coupled through the face of the cavity mirror. The waveguides are embedded within the metal layer, utilizing the dimensional space of the mirror structure itself to achieve efficient coupling while maintaining a compact form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If high finesse cavities are used for gas detection, then detection sensitivity improves, but coupling radiation efficiently into the cavity becomes difficult

Engineering Contradiction:
Improvedetection sensitivityVSAvoidcoupling difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent implements local quality by creating specific coupling regions within the cavity mirror where waveguides are embedded. The metal layer contains localized openings that expose dielectric material, forming precise coupling zones that match the cavity mode profile. This localized structuring enables efficient energy transfer into high finesse cavity modes while maintaining the overall high reflectivity of the mirror.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The embedded waveguides act as intermediary structures that bridge the external radiation source and the cavity mode. The waveguides are embedded in the metal layer with openings that expose dielectric material, creating a gradual transition region that facilitates efficient coupling of radiation into the high finesse cavity modes without requiring direct aperture coupling.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If the coupler uses a metal layer with embedded waveguides and holes, then coupling efficiency improves, but manufacturing complexity increases

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The coupler structure is segmented into distinct functional regions: a metal layer serving as both mirror and waveguide host, embedded waveguide structures with specific geometries, and arrays of holes positioned along waveguide edges. The holes are segmented into multiple rows at different positions, allowing independent optimization of each segment's contribution to field smoothing and coupling efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupler employs a composite structure combining metal layers (for reflectivity and waveguide embedding), dielectric materials (for waveguide insulation and field confinement), and precisely positioned holes (for field smoothing). This composite approach allows each material to contribute its optimal properties to the overall coupling performance while maintaining manufacturability through standardized fabrication processes.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coupler achieves high-quality factor resonances and efficient energy transfer to molecules, enhancing gas detection accuracy and efficiency by confining radiation within the cavity, overcoming previous inefficiencies in mm-wave cavity systems.

Implementation Method 1

one or more waveguides for gigahertz or terahertz electromagnetic radiation embedded in the metal layer

Methodology Applied
Scientific EffectElectromagnetic radiation transmission: Electromagnetic Induction

Implementation Method 2

A plurality of holes are disposed in the metal layer along an edge of the openings so as to smooth out an electric field of the electromagnetic radiation confined in the cavity

Methodology Applied
Scientific EffectElectric field distribution: Electric Field

Implementation Method 3

a metal layer having a reflective surface, the metal layer forming a ground plane

Methodology Applied
Scientific EffectElectromagnetic radiation reflection: Reflection

Implementation Method 4

coupled to a second mirror so as to form a cavity confining the electromagnetic radiation and generating modes of the electromagnetic radiation in the cavity

Methodology Applied
Scientific EffectCavity resonance: Resonance

Data Source

PatentUS10522891B2Millimeter-wave coupler for semi-confocal fabry-perot cavity
Publication Date: 2019.12.31 CALIFORNIA INST OF TECH
  • US10522891B2 patent drawing
  • US10522891B2 patent drawing
  • US10522891B2 patent drawing

AI summary

A coupler for coupling electromagnetic radiation into a cavity, including a metal layer having a reflective surface and forming a ground plane; and one or more waveguides for gigahertz or terahertz electromagnetic radiation embedded in the metal layer. The waveguides each include two openings in the metal layer exposing a dielectric underneath; and a section of the metal layer between the two openings. A plurality of holes in the metal layer are disposed along a perimeter of the openings so as to shape the electric field of the electromagnetic radiation in a cavity coupled to the coupler.