Embedded Wire Detection for Buried Corrugated Pipes

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Solution Overview

Problem

Corrugated polyethylene pipes are difficult to locate and repair due to their flexibility and underground burial, often requiring extensive excavation.

Innovation Solution

Embedding an electrically conductive wire parallel to the longitudinal axis of the pipe allows for detection using a metal detector, minimizing excavation needed for location, repair, or inspection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If corrugated polyethylene pipe is made lightweight for easy transport and installation, then ease of operation is improved, but the pipe becomes flexible and difficult to locate when buried underground

Engineering Contradiction:
Improveease of transport and installationVSAvoiddifficulty of locating buried pipe
Core Design Contradiction:
Ease of operationVSDifficulty of detecting and measuring

Solution Approach 1:

An electrically conductive wire is embedded within the corrugated polyethylene pipe structure, nesting a detection element inside the pipe wall. This allows the pipe to maintain its lightweight, flexible construction while incorporating a detectable component that enables location tracking when buried underground.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The electrically conductive wire serves as an intermediary element between the buried pipe and detection equipment above ground. The wire transmits detectable signals through the pipe structure, allowing workers to locate the pipe using standard metal detection equipment without excavation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If corrugated pipe is buried underground for water management systems, then it performs its drainage function, but extensive excavation is required to locate and repair it

Engineering Contradiction:
Improvedrainage function performanceVSAvoidease of locating pipe for repair
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The electrically conductive wire is nested within the pipe wall structure, allowing continuous detection along the buried pipe's length. This enables workers to quickly locate the pipe and specific problem areas without extensive excavation, significantly reducing repair time and cost while the pipe maintains its drainage function.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent replaces the mechanical approach of locating pipes through physical excavation with an electrical/detection-based approach using the conductive wire and metal detection equipment. This substitution allows for non-intrusive pipe location and facilitates easier repair operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient detection and minimal excavation for pipe location, repair, and inspection, while also providing means for static dissipation, heating, and improved heat transfer.

Implementation Method 1

An electrically conductive wire is embedded in the corrugated pipe body, so that the wire spans adjacent ribs and valleys and extends substantially parallel to the longitudinal axis between the first and second ends

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

providing means for static dissipation

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

providing means for heating

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

improved heat transfer

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10612698B2Pipe with embedded wire
Publication Date: 2020.04.07 ADVANCED DRAINAGE SYSTEMS INC
  • US10612698B2 patent drawing
  • US10612698B2 patent drawing
  • US10612698B2 patent drawing

AI summary

A corrugated pipe includes a corrugated pipe body circumscribing a hollow conduit and including alternating ribs and valleys extending along a longitudinal axis between a first end and a second end thereof. An electrically conductive wire is embedded in the corrugated pipe body, so that the wire spans adjacent ribs and valleys and extends substantially parallel to the longitudinal axis between the first and second ends.