Embedded Zener Diode SCR for Latch-Up Reduction

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Solution Overview

Problem

Silicon-controlled rectifiers (SCRs) face challenges with high susceptibility to latch-up and secondary breakdown during electrostatic discharge (ESD) events, leading to potential device failure, and traditional SCRs exhibit snapback and low holding voltage, which are not effectively controlled.

Innovation Solution

Embedding a Zener diode within the SCR structure allows for adjustable trigger and holding voltages, reducing snapback and susceptibility to latch-up by creating an additional current path and modifying the device's behavior during ESD events, thereby enhancing ESD immunity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a traditional SCR structure is used, then the device can switch large levels of power, but the device exhibits snapback and has low holding voltage that cannot be effectively controlled

Engineering Contradiction:
Improvepower switching capabilityVSAvoidholding voltage control
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The Zener diode is embedded within the SCR structure, with the Zener cathode coupled to the SCR gate and the Zener anode coupled to the SCR anode. This nested configuration allows the Zener diode to control the gate trigger voltage, thereby controlling the holding voltage of the SCR without compromising its power switching capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If a traditional SCR structure is used, then the device can provide ESD protection, but the device has high susceptibility to latch-up and secondary breakdown during ESD events

Engineering Contradiction:
ImproveESD protection capabilityVSAvoidlatch-up susceptibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The Zener diode acts as an intermediary element that modifies the electrical characteristics between the SCR anode and gate. By embedding the Zener diode, the trigger voltage is increased and holding voltage is controlled, which prevents the SCR from entering latch-up mode during ESD events while maintaining ESD protection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the trigger voltage of the SCR is increased, then the susceptibility to latch-up is reduced, but the ESD protection response may be delayed

Engineering Contradiction:
Improvelatch-up immunityVSAvoidESD response speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The Zener diode's breakdown voltage is selected to be slightly above the normal operating voltage but below the ESD voltage level. This parameter configuration allows the SCR to respond quickly to ESD events (when voltage exceeds Zener breakdown voltage) while maintaining higher trigger voltage for normal operation, thus preventing latch-up without delaying ESD protection response.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The embedded Zener diode in SCRs provides flexible and controllable trigger and holding voltages, reducing the likelihood of snapback and secondary breakdown, and enhances ESD immunity, ensuring robust operation and higher avalanche current handling.

Implementation Method 1

In semiconductor device level, the electrostatic discharge (ESD) event may exert a voltage much higher than the maximum voltage rating of the device, and consequently may induce an electrical breakdown via avalanche of carriers

Methodology Applied
Scientific EffectZener effect: Avalanche Breakdown

Data Source

PatentUS9929141B2Devices with an embedded zener diode
Publication Date: 2018.03.27 ALLEGRO MICROSYSTEMS LLC
  • US9929141B2 patent drawing
  • US9929141B2 patent drawing
  • US9929141B2 patent drawing

AI summary

In one aspect, a silicon-controlled rectifier (SCR) includes a Zener diode embedded in the SCR. In another aspect, a laterally diffused metal oxide semiconductor (LDMOS) includes a Zener diode embedded in the LDMOS. In a further aspect, a lateral insulated-gate bipolar transistor (IGBT) includes a Zener diode embedded in the IGBT.