Embroidery Data Creation Apparatus Angle Control

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Solution Overview

Problem

Conventional embroidery data creation apparatuses often produce stitches in undesirable directions, particularly in regions with minimal luminance differences, leading to uneven and unnatural embroidery results.

Innovation Solution

An embroidery data creation apparatus and program that calculates angle characteristics and intensities for each pixel, allowing for the modification of stitching directions in specific regions based on user input, ensuring higher continuity and natural alignment of stitches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If angle characteristics are calculated based on luminance differences between pixels, then stitching direction can be determined automatically, but in regions with minimal luminance differences the stitching direction becomes inaccurate and unnatural

Engineering Contradiction:
Improveautomatic stitching direction determinationVSAvoidstitching direction accuracy
Core Design Contradiction:
Extent of automationVSManufacturing precision

Solution Approach 1:

The system allows the user to interactively specify the desired stitching direction by dragging the mouse, and the system automatically applies this user-specified direction to the embroidery data creation process, making the system serve the user's intent directly

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the angle characteristic parameter in the specified region from being automatically calculated based on luminance to being set by user input, thereby overriding the automatic calculation with a user-defined value for that specific region

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the entire image is processed with automatic angle characteristic calculation, then processing is efficient, but regions requiring specific stitching directions cannot be distinguished

Engineering Contradiction:
Improveprocessing efficiencyVSAvoidregion-specific control capability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system applies different angle characteristic determination methods to different regions: automatic calculation based on luminance for most regions, and user-specified angle characteristics for locally identified regions of interest, thereby achieving both efficiency and adaptability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The user acts as an intermediary to specify stitching directions for particular regions, bridging the gap between automatic processing and precise control by providing targeted input only where needed

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If stitching direction is specified by moving mouse cursor over embroidery region, then user can control stitching direction, but the process is time-consuming and complex

Engineering Contradiction:
Improvestitching direction specificationVSAvoidtime for specifying stitching direction
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system segments the embroidery region into ordinary regions (processed automatically) and regions of interest (processed with user input), so the user only needs to specify directions for specific segments rather than the entire region

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8200357B2Embroidery data creation apparatus and computer-readable recording medium storing embroidery data creation program
Publication Date: 2012.06.12 BROTHER KOGYO KK
  • US8200357B2 patent drawing
  • US8200357B2 patent drawing
  • US8200357B2 patent drawing

AI summary

An embroidery data creation apparatus including an angle information calculation device that calculates an angle characteristic and an angle characteristic intensity for each of the pixels constituting image data, an angle information storage device that stores the angle characteristic and the angle characteristic intensity as angle information, a region specification device that specifies a change region in which the angle information is to be changed, an angle characteristic specification device that specifies a post-change angle characteristic, an angle characteristic change device that changes the respective angle characteristics of pixels included in the change region based on the post-change angle characteristic, a line segment data creation device that creates line segment data, a color data creation device that creates color data, and an embroidery data creation device that creates the embroidery data based on the line segment data and the color data.