Embroidery Data Creation with Region-Specific Color Allocation

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Solution Overview

Problem

Existing embroidery data creation technologies face challenges in naturally representing images with a wide range of colors, particularly in areas like human skin tones, as they often result in unnatural color mixing when reducing colors for embroidery threads.

Innovation Solution

A device and method that acquire thread color data, calculate the ratio of specific objects within an image, and allocate specific thread colors to corresponding areas, ensuring accurate color representation by selecting thread colors within defined threshold ranges to create embroidery data that mimics the original image effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If color reduction is performed to reduce the number of thread colors, then the complexity of embroidery data is reduced, but the natural appearance of the image is degraded

Engineering Contradiction:
Improvecomplexity of embroidery dataVSAvoidnatural appearance of image
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by differentiating treatment for different regions of the image. Specifically, it identifies regions containing specific objects (such as human faces) and applies stricter color preservation rules to those regions while allowing more aggressive color reduction in other areas. This ensures that critical areas maintain natural appearance while overall complexity is reduced.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the image into different regions based on object detection and color characteristics. It divides the image into areas containing specific objects and areas without such objects, then applies different color allocation strategies to each segment. This segmentation allows optimized color representation in critical regions while simplifying non-critical regions.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If thread colors are selected from a limited set, then the feasibility of embroidery production is improved, but the accuracy of color representation deteriorates

Engineering Contradiction:
Improvefeasibility of embroidery productionVSAvoidaccuracy of color representation
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent performs preliminary actions by pre-identifying regions containing specific objects and pre-determining appropriate thread color ranges for those regions before the main color allocation process. This allows the system to reserve suitable colors in advance for critical areas, ensuring accurate color representation is maintained while working within the constraints of limited thread color sets.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes parameters dynamically based on region characteristics. It adjusts the color selection criteria and allocation strategies according to whether a region contains specific objects or not. This parameter adaptation allows the system to optimize both manufacturability and color accuracy by adjusting the balance between limited color palette and representation fidelity.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If mixed color expression is used to represent multiple colors, then the versatility of color representation is improved, but the natural appearance of specific objects deteriorates

Engineering Contradiction:
Improveversatility of color representationVSAvoidnatural appearance of specific objects
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by making the color representation strategy location-dependent. In regions containing specific objects like human faces, it uses single-color or limited-color assignments to maintain natural appearance. In other regions, it employs mixed color expression to achieve versatility. This localized differentiation resolves the contradiction between versatility and natural appearance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the color representation approach based on image content analysis. It separates the image into regions with specific objects and regions without, then applies appropriate color strategies to each segment. This segmentation enables mixed color expression in non-critical areas while maintaining natural appearance in critical areas.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9043009B2Non-transitory computer-readable medium and device
Publication Date: 2015.05.26 BROTHER KOGYO KK
  • US9043009B2 patent drawing
  • US9043009B2 patent drawing
  • US9043009B2 patent drawing

AI summary

A non-transitory computer-readable medium storing computer-readable instructions that, when executed by a processor of a device, cause the device to acquire pieces of thread color data, acquire image data representing an image, arrange line segments based on the image data, calculate a ratio of a first area occupied by a specific object with respect to the image, identify one or more pieces of first thread color data based on the ratio, identify one or more pieces of second thread color data based on the image data, allocate, to one or more of first line segments corresponding to the first area, first specific thread color data among the first thread color data, allocate, to one or more of second line segments corresponding to the second area, second specific thread color data among the first thread color data and the second thread color data, connect the line segments, and create embroidery data.