EMC Enclosure with Segmented Heat Dissipation Protrusions

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Solution Overview

Problem

Shielding components to address electromagnetic compatibility (EMC) issues can compromise heat dissipation effectiveness, leading to potential overheating and malfunction in vehicles.

Innovation Solution

An apparatus with a heat dissipation element, such as a heatsink, is designed to be thermally coupled with components while forming an EMC enclosure, using protrusions that are positionally aligned with openings in a covering to facilitate heat dissipation without compromising shielding effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If shielding is applied to components to address EMC issues, then electromagnetic compatibility is improved, but heat dissipation effectiveness deteriorates

Engineering Contradiction:
ImproveEMC compatibilityVSAvoidheat dissipation effectiveness
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The shielding enclosure is segmented with dedicated openings positioned to align with heat dissipation protrusions, allowing thermal energy to pass through while maintaining electromagnetic shielding. This segmentation enables differentiated functionality: the shielded enclosure provides EMC protection while the openings enable heat dissipation without compromising shielding effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shielding structure incorporates local openings specifically positioned at locations where heat dissipation is required, rather than providing uniform shielding. This local quality approach allows the shielding to be selective: providing electromagnetic protection where needed while allowing thermal energy passage through strategically positioned openings that align with heat dissipation protrusions.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a covering is used to shield components, then electromagnetic interference is reduced, but heat dissipation capability deteriorates

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidheat dissipation capability
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The covering is segmented with openings that are positionally aligned with heat dissipation protrusions, creating a differentiated structure that provides both shielding and heat dissipation. The segmented design allows the covering to block electromagnetic interference while the openings enable thermal energy to escape through the heat dissipation protrusions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat dissipation protrusions act as intermediaries that bridge the covering and the heat-generating components. These protrusions are positioned to extend through or alongside the covering openings, providing a thermal conduction path that allows heat to escape while the covering maintains its shielding function.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If shielding enclosure is formed around components, then electromagnetic compatibility is improved, but heat dissipation effectiveness deteriorates

Engineering Contradiction:
ImproveEMC compatibilityVSAvoidheat dissipation effectiveness
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The shielding enclosure is segmented with openings positioned to align with heat dissipation protrusions, allowing the enclosure to maintain its EMC protection function while the openings enable effective heat dissipation. This segmentation creates a multi-functional structure where shielding and thermal management operations simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shielding enclosure is designed with multi-functionality: it provides electromagnetic shielding protection while simultaneously incorporating openings that enable heat dissipation. The enclosure becomes a universal structure that performs both EMC protection and thermal management functions through the coordinated positioning of openings and heat dissipation protrusions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively dissipates heat from shielded components while maintaining EMC integrity, preventing overheating and ensuring the reliability of vehicle components.

Implementation Method 1

the protrusion(s) may at least be positionally aligned with the opening(s) so as to be capable of being thermally coupled to the component(s) to facilitate heat dissipation of heat generated by the component(s)

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

contact may be established between the body and the heat dissipation element(s) such that an electromagnetic compatibility (EMC) type enclosure may be formed

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS20240196566A1Facilitating heat dissipation and electromagnetic shielding
Publication Date: 2024.06.13 CONTINENTAL AUTOMOTIVE SYSTEMS INC
  • US20240196566A1 patent drawing
  • US20240196566A1 patent drawing
  • US20240196566A1 patent drawing

AI summary

An apparatus may be used with at least one heat dissipation element which may have one or more protrusions. The apparatus may include a body which may be shaped and dimensioned in a manner so as to be capable of covering at least one component, including at least one opening defined and/or mating with the heat dissipation element in a manner such that the protrusion(s) may at least be positionally aligned with the opening(s) so as to be capable of being thermally coupled to the component(s) to facilitate heat dissipation of heat generated by the component(s). When mated, contact may be established between the body and the heat dissipation element(s) such that an electromagnetic compatibility (EMC) type enclosure may be formed.