Aircraft Emergency Kit Storage Assembly With Fine Rail Alignment

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Solution Overview

Problem

Existing storage devices for emergency equipment in aircraft are complex to assemble, requiring fitters to reach into the housing to fasten the device, which complicates integration and alignment with aircraft interiors.

Innovation Solution

A storage device with a two-part structure, comprising a pre-assembly assembly and a cover section, where the pre-assembly is fixed first, allowing the cover section to be placed subsequently, and featuring a rail device with a fine adjustment mechanism for precise positioning, including a sliding strip section and locking device for precise alignment with aircraft fastening rails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the storage device is assembled as a single integrated unit, then the structural integrity is improved, but the assembly complexity increases and requires fitters to reach into the housing for fastening

Engineering Contradiction:
Improvestructural integrityVSAvoidassembly complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The storage device is divided into two main segments: a pre-assembly assembly (housing with rail device) and a cover section. This segmentation allows the pre-assembly to be fixed to the aircraft interior first, then the cover section is attached separately, eliminating the need for fitters to reach inside the housing during initial installation while maintaining structural integrity through the interlocking design of the segments

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If the storage device requires precise alignment with aircraft fastening rails, then the integration accuracy is improved, but the assembly time increases

Engineering Contradiction:
Improvealignment precisionVSAvoidassembly time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The pre-assembly assembly is prepared in advance with the rail device and fastening mechanisms pre-positioned and pre-aligned. This preliminary action allows the entire pre-assembly unit to be installed as a single module that can be quickly attached to the aircraft's fastening rails without requiring time-consuming on-site alignment adjustments, thus maintaining high precision while reducing assembly time

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fastening mechanism includes a sliding strip section that can be adjusted dynamically during installation to accommodate minor variations in rail positioning. This dynamic adjustment capability allows for precise alignment to be achieved quickly through simple sliding movements rather than complex adjustment procedures, balancing alignment precision with assembly efficiency

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the drawer is made fully movable on the rail device, then the accessibility of emergency equipment is improved, but the risk of accidental displacement increases

Engineering Contradiction:
Improveequipment accessibilityVSAvoidposition stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The drawer is designed with periodic locking and unlocking positions along the rail device. During normal operation, the drawer can be moved freely to access emergency equipment. When not in use, the drawer automatically engages with locking positions at regular intervals, preventing accidental displacement while maintaining ease of access when needed

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP3081494B8Storage device for an emergency kit in an aircraft and method for assembling the storage device
Publication Date: 2018.10.31 DIEHL COMFORT MODULES

AI summary

A storage device (1) for emergency equipment in an aircraft with a housing (2), with a rail device (15), the rail device (15) being arranged in the housing (2), with a drawer (3) for accommodating the emergency equipment , wherein the drawer (3) is movably arranged on the rail device (15) in a pull-out direction (A), wherein the housing (2) has a main section (12) and a cover section (13), the rail device (15) connected to the main portion (12) to form a subassembly (16) and wherein the cover portion (13) is attached to the subassembly (16).