Emergency Lighting Battery Type Detection Circuit

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Solution Overview

Problem

Emergency lighting devices face issues with battery temperature increases and reduced lifespan when incorrect battery types are used, leading to safety risks and unreliable energy supply during emergency operations due to unsuitable charging algorithms.

Innovation Solution

An emergency lighting operating device with a control unit that detects electrical parameters of the battery, such as open-circuit voltage and internal resistance, to automatically determine the battery type and adjust the charging mode accordingly, ensuring suitable charging for the specific battery type.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a charging circuit is provided for a specific battery type, then charging efficiency is improved, but device versatility deteriorates

Engineering Contradiction:
Improvecharging efficiencyVSAvoidbattery type compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The charging circuit is designed to support multiple battery types (NiCd, NiMH, Li-ion) through a single unified structure. The control unit automatically detects the battery type and switches between different charging algorithms, making the charging circuit universal rather than dedicated to a single battery type. This resolves the contradiction by enabling the charging circuit to maintain high charging efficiency for each battery type while simultaneously supporting multiple battery types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The charging circuit employs dynamic switching between different charging algorithms based on real-time battery type detection. The control unit adjusts charging parameters (current, voltage, termination criteria) dynamically according to the detected battery type. This dynamic adaptation allows the charging circuit to optimize charging efficiency for each battery type while maintaining versatility across different battery chemistries.

Inventive Principle:
Principle #15Dynamics

2Reliability

If different charging circuits are provided for different battery types, then charging suitability is improved, but device complexity increases

Engineering Contradiction:
Improvecharging suitabilityVSAvoidproduct portfolio
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple charging circuits for different battery types are merged into a single charging circuit with a unified control unit. The control unit contains multiple charging algorithms (first algorithm for NiCd/NiMH, second algorithm for Li-ion) that are integrated into one control structure. This merging approach maintains charging suitability for each battery type while avoiding the need for separate physical charging circuits, thereby reducing device complexity and product portfolio expansion.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The charging circuit changes its operating parameters (charging current, voltage, termination conditions) based on the detected battery type rather than changing its physical structure. The control unit stores different charging algorithms with distinct parameter sets and switches between them dynamically. This parameter-based adaptation achieves charging suitability for multiple battery types without increasing hardware complexity or requiring multiple separate charging circuits.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If manual adaptation of charging algorithm is required, then device simplicity is improved, but safety deteriorates

Engineering Contradiction:
Improvecharging circuit designVSAvoidsafety
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The charging system performs automatic battery type detection and self-configures the appropriate charging algorithm without requiring manual user intervention. The control unit automatically detects battery parameters (open-circuit voltage, internal resistance) and selects the correct charging algorithm accordingly. This self-service capability eliminates safety risks associated with manual configuration errors while maintaining a simple charging circuit design, as the system adapts itself rather than requiring complex manual setup procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The charging circuit incorporates feedback mechanisms that continuously monitor battery parameters (voltage, current, temperature, internal resistance) and automatically adjust the charging algorithm based on the detected battery type. The control unit uses this feedback information to switch between charging algorithms and prevent unsafe charging conditions. This feedback-driven automatic adaptation maintains device simplicity while significantly improving safety compared to manual adaptation methods.

Inventive Principle:
Principle #23Feedback

4Ease of operation

If incorrect battery type is used, then device simplicity is improved, but battery lifespan deteriorates

Engineering Contradiction:
Improvebattery replacementVSAvoidbattery lifespan
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The charging circuit performs preliminary battery type detection before initiating the charging process. The control unit measures battery parameters (open-circuit voltage, internal resistance) in advance and pre-selects the appropriate charging algorithm. This preliminary action prevents incorrect charging of mismatched battery types, thereby protecting battery lifespan while maintaining ease of operation - users can simply replace batteries without needing to know the correct type, as the system automatically identifies and adapts to the inserted battery.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP3267558B1Battery type detection in emergency lighting devices
Publication Date: 2021.04.28 TRIDONIC GMBH & CO KG
  • EP3267558B1 patent drawingFigure 1
  • EP3267558B1 patent drawingFigure 2
  • EP3267558B1 patent drawingFigure 3

AI summary

The present invention proposes an emergency lighting control device for operating a lighting system with at least one light source, preferably a light-emitting diode system with at least one light-emitting diode, wherein the emergency lighting control device comprises a power supply path for providing electrical energy to the lighting system, a battery connection for electrically connecting a battery to the power supply path of the emergency lighting control device, and a control unit. The control unit is configured to detect at least one electrical parameter of the battery and, based on this at least one electrical parameter, preferably automatically determine the battery type when the battery is electrically connected to the power supply path of the emergency lighting control device via the battery connection.Furthermore, a lighting device with such an emergency lighting control device and a lamp section, as well as a method for operating such an emergency lighting control device, is proposed.