Emergency Lighting Device with Integrated End Cap Connections

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Solution Overview

Problem

Current emergency lighting devices are complex to install and require external junction boxes for electrical connections, which complicates the installation process and can lead to unnecessary complexity and potential errors in series connections.

Innovation Solution

A tubular emergency lighting device with semi-cylindrical shells containing light-emitting diodes and a transparent casing, featuring end pieces with cable orifices for direct electrical connection and 'L'-shaped flanges to secure visual signaling elements, simplifying installation and eliminating the need for external junction boxes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external junction boxes are used for electrical connections, then connection reliability is improved, but device complexity increases and installation becomes more difficult

Engineering Contradiction:
Improveconnection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the electrical connection function directly into the end caps of the housing. The first end cap contains a first electrical connection for the first lighting means, and the second end cap contains a second electrical connection for the second lighting means. This merging of connection functions into existing structural components eliminates the need for separate external junction boxes, thereby reducing device complexity while maintaining connection reliability.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If multiple lighting means are installed in opposite directions, then versatility is improved, but device complexity increases

Engineering Contradiction:
ImproveversatilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the housing with universal end caps that can each accommodate lighting means oriented in different directions. The first end cap houses first lighting means oriented in a first direction, while the second end cap houses second lighting means oriented in a second direction opposite to the first direction. This universal design allows the same housing structure to support multiple lighting configurations without increasing complexity, as each end cap is independently designed to handle its own lighting means.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If end caps are designed with integrated electrical connections, then ease of installation is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveease of installationVSAvoidmanufacturing precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The electrical connections are merged into the end cap structures themselves. The first end cap includes a first electrical connection configured to connect to the first lighting means, and the second end cap includes a second electrical connection configured to connect to the second lighting means. This integration simplifies installation by eliminating separate connection components, while the manufacturing precision is managed through standardized end cap designs that can be produced with consistent tolerances.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Simplifies the installation process by allowing direct electrical connections within the device, improves longevity and aesthetics by securely holding visual signaling elements, and enables illumination of multiple directions without external components.

Implementation Method 1

a first lighting means in the form of a first light-emitting diode mounted on a first printed circuit board and oriented in a first direction, and a second lighting means in the form of a second light-emitting diode mounted on a second printed circuit board and oriented in a second direction opposite to the first direction

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Data Source

PatentEP3348895B1Safety lighting device
Publication Date: 2019.09.11 KAUFEL
  • EP3348895B1 patent drawingFigure 1~2
  • EP3348895B1 patent drawingFigure 3~4

AI summary

The present invention relates to an emergency lighting device (1) comprising a transparent tubular housing (2) housing lighting means for a visual signaling element, said housing (2) being closed at its ends by a first and a second end cap (20, 21) of which at least one is designed suitable for allowing an electrical connection of said lighting means.It is characterized in that it comprises at least one semi-cylindrical shell (5, 6) inserted into said tubular housing (2), said semi-cylindrical shell (5, 6) containing the lighting means, comprising at least one window (8) allowing the passage of the light radiation emitted by the lighting means and having at its ends means for assembly with respectively the first and second end cap (20, 21), while said visual signaling element is defined by a label (4) bearing information, disposed between the tubular housing (2) and an external face of said semi-cylindrical shell (5, 6), opposite said window (8).