Emergency Power Grounding Device with Current Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Emergency power systems face challenges in reliably grounding the neutral conductor of a consumer arrangement during isolated operation, leading to issues with residual current circuit breakers and potential incorrect tripping, especially when using conventional contactors with only make contacts.

Innovation Solution

A grounding device that connects the neutral conductor to a local grounding conductor via a series circuit with a current-reducing element and a make contact, incorporating a current sensor to verify the correct connection and monitor impedance, allowing for reliable low-impedance grounding using conventional contactors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the neutral conductor is permanently connected to ground via a resistor, then grounding is ensured, but residual current circuit breakers may trip incorrectly in mains operation

Engineering Contradiction:
Improvegrounding reliabilityVSAvoidincorrect tripping of residual current circuit breaker
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The grounding connection is made dynamic by using a switching device that changes the grounding state based on operational mode. In isolated operation, the switching device closes to connect the neutral conductor to ground. In mains operation, the switching device opens to disconnect the grounding path, preventing incorrect tripping while ensuring grounding when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses feedback from the operational state (isolated vs. mains operation) to control the grounding connection. The switching device responds to the operational mode detected by the system, automatically establishing or disconnecting the grounding path as required, ensuring both grounding reliability and prevention of false tripping.

Inventive Principle:
Principle #23Feedback

2Ease of manufacture

If a switching device with only make contacts is used, then conventional contactors can be employed, but reliable monitoring of grounding connection quality is difficult

Engineering Contradiction:
Improveuse of conventional contactorsVSAvoidmonitoring of grounding connection quality
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary measuring circuit that includes a current-reducing element and current sensor. This intermediary setup allows monitoring of the grounding connection quality without requiring special switching devices. The current sensor detects current flow through the grounding path, providing information about connection quality while working with conventional make-contact switching devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system monitors grounding connection quality by measuring electrical parameters (current flow) through the grounding path. By using a current sensor to detect current magnitude and the current-reducing element to create measurable current levels, the system can assess connection quality even with simple make-contact switching devices, transforming the monitoring approach from direct resistance measurement to current-based detection.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the neutral conductor is disconnected from ground in isolated operation, then island operation is enabled, but residual current cannot be discharged correctly

Engineering Contradiction:
Improveisland operation capabilityVSAvoidresidual current discharge
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The grounding connection is dynamically controlled to be present only when needed. The switching device closes the grounding path in isolated operation to enable residual current discharge, then opens it when returning to mains operation. This dynamic control maintains island operation capability while ensuring proper residual current discharge during isolated operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures correct and reliable grounding of the neutral conductor, preventing false tripping of residual current circuit breakers and allowing for safe operation of emergency power systems with conventional contactors, while monitoring the connection quality and detecting potential issues.

Implementation Method 1

a current sensor (13) is arranged within the current path in a series circuit with the at least one make contact (11.1, 11.2) and/or with the current-reducing element (16)

Methodology Applied
Scientific EffectElectrical current detection: Conduction (electrical)

Implementation Method 2

the current path (L1-PE-N) via the at least one make contact (11.1, 11.2) and the capacitor (16)

Methodology Applied
Scientific EffectCapacitive reactance: Capacitance

Data Source

PatentEP3259827B1Emergency power system, grounding device for an emergency power system and operating method
Publication Date: 2020.11.04 SMA SOLAR TECH AG
  • EP3259827B1 patent drawingFigure 1
  • EP3259827B1 patent drawingFigure 2

AI summary

The invention relates to a grounding device (10) for an emergency power system to connect a neutral conductor (N) of a load arrangement (50) to a grounding conductor (PE) via at least one normally open contact (11.1) of a switching device (11). The grounding device (10) is characterized in that a conductor (L1) applied with voltage relative to the neutral conductor (N) can be connected to the grounding conductor (PE) via a current reducing element. In this way, as a result of the connection of the grounding conductor (PE) to the energized conductor (L1) a current path is created via the current reducing element which, starting at the energized conductor (L1), leads to the neutral conductor (N) via the grounding conductor (PE), wherein a current then flows in the current path when the grounding conductor (PE) is connected to the neutral conductor (N) via the at least one normally open contact (11.1). Within the current path, a current sensor (13) is arranged in a series connection to the at least one normally open contact (11.1) and/or to the current reducing element. The invention further relates to an emergency power system having a grounding device (10) of this type and to a method for operating the emergency power system.