Active EMI Compensation IC With Malfunction Detection

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Solution Overview

Problem

Existing active electromagnetic interference (EMI) filters face challenges in detecting malfunctions and require specific voltage for operation, leading to instability and increased size and cost due to the use of discrete elements and bipolar junction transistors (BJTs) which can suffer from thermal runaway.

Innovation Solution

An active current compensation device with a sensing unit, amplification unit, and malfunction detection unit integrated into a one-chip IC, including a power conversion unit to stabilize voltage and prevent thermal runaway, using BJTs with diodes and resistors to maintain performance across temperature changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If active EMI filter uses discrete elements and BJTs, then noise reduction performance is improved, but device size and cost increase

Engineering Contradiction:
Improvenoise reduction performanceVSAvoiddevice size and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates multiple discrete components including BJTs, diodes, resistors, and capacitors into a single integrated circuit chip. This consolidation maintains the active noise reduction functionality while significantly reducing device size, lowering manufacturing cost, and improving reliability by eliminating inter-component connections.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If active EMI filter just performs noise reduction function, then noise cancellation is achieved, but malfunction detection becomes difficult

Engineering Contradiction:
Improvenoise cancellation capabilityVSAvoidmalfunction detection capability
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent incorporates a malfunction detection circuit that continuously monitors the operating state of the active EMI filter. This feedback mechanism detects abnormalities in the amplification unit and other components, enabling real-time identification of malfunctions while maintaining the primary noise cancellation function.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediate malfunction detection circuit as a mediator between the active EMI filter components and the system controller. This intermediary monitors component states and transmits malfunction information without interfering with the primary noise reduction operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If power conversion unit is added to stabilize voltage, then operational stability is improved, but device complexity increases

Engineering Contradiction:
Improveoperational stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent integrates the power conversion unit with the amplification unit and malfunction detection circuit into a single integrated circuit chip. This consolidation provides voltage stabilization functionality while avoiding the increase in device complexity that would result from adding a separate power conversion module.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12159742B2Active current compensation device capable of detecting malfunction
Publication Date: 2024.12.03 EM CORETECH
  • US12159742B2 patent drawing
  • US12159742B2 patent drawing
  • US12159742B2 patent drawing

AI summary

This application relates to an active current compensation device which actively compensates for a noise occurring in a common mode in each of two or more high-current paths. In one aspect, the active current compensation device includes a sensing unit configured to generate an output signal corresponding to a common-mode noise current on each of the two or more high-current paths, and an amplification unit configured to amplify the output signal to generate an amplified current. The device may also include a compensation unit configured to generate a compensation current on the basis of the amplified current and allow the compensation current to flow to each of the two or more high-current paths, and a malfunction detection unit configured to detect a malfunction of the amplification unit. The malfunction detection unit and at least a portion of the amplification unit may be embedded in one integrated circuit (IC) chip.