Control Circuit for EMI Filter Capacitor Discharge

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Solution Overview

Problem

Conventional circuits using resistors to discharge capacitors in EMI filters result in excessive power consumption when alternating-current power is supplied, as the resistor continuously consumes power even when not needed.

Innovation Solution

A control circuit comprising alternating-current power receiver terminals, a rectification unit, a transistor, a switch, a detection unit, a comparison circuit, and a logic control circuit that detects the status of power reception and only activates the transistor and switch to discharge the capacitor when necessary, reducing power consumption by avoiding continuous power flow through the rectification unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a resistor is used to discharge the capacitor in the EMI filter, then the high voltage can be decreased to protect users from electric shocks, but the resistor will continuously consume power when the alternating-current power source is supplying power

Engineering Contradiction:
Improvesafety protectionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies the dynamics principle by making the discharge path dynamic rather than static. A transistor is introduced as a controllable switch that can be turned on or off based on the power supply status. When the alternating-current power source is active, the transistor remains off, preventing continuous power consumption. When power is removed or interrupted, the transistor turns on to enable capacitor discharge. This dynamic control resolves the contradiction between maintaining safety (continuous discharge capability) and reducing energy loss (avoiding continuous power consumption).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by detecting the power supply status and using this information to control the transistor switch. The control circuit monitors whether the alternating-current power source is actively supplying power and adjusts the discharge path accordingly. When power interruption is detected, the feedback signal triggers the transistor to turn on, enabling capacitor discharge. This feedback mechanism ensures that the discharge function is activated only when necessary, eliminating continuous power consumption while maintaining safety protection.

Inventive Principle:
Principle #23Feedback

2Reliability

If the capacitor is continuously discharged through a resistor, then voltage safety can be maintained, but excessive power consumption occurs during normal operation

Engineering Contradiction:
Improvevoltage safetyVSAvoidpower consumption during operation
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent applies periodic action by making the discharge operation conditional and intermittent rather than continuous. The discharge path is activated only during specific periods when power interruption is detected, rather than operating continuously. The transistor switch enables the discharge function to be activated periodically or as needed based on power status changes, thereby maintaining voltage safety only when necessary and eliminating continuous power consumption during normal operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent transforms the static discharge path into a dynamic one by introducing a controllable transistor switch. The discharge resistance is effectively variable, being very low (high conductivity) when the transistor is on and very high (low conductivity) when the transistor is off. This dynamic adjustment allows the system to maintain voltage safety when needed while minimizing power consumption during normal operation, resolving the contradiction between safety and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces unnecessary power consumption by only discharging the capacitor when the power is removed, ensuring safety and compliance with voltage regulations while minimizing energy usage.

Implementation Method 1

The rectification unit includes a first terminal, a second terminal and an intermediary terminal where the first terminal and the second terminal of the rectification unit are coupled to the set of alternating-current power receiver terminals, and the intermediary terminal is used to output an operation voltage corresponding to the external alternating-current power.

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

turning on the transistor and the switch so as to discharge a capacitor through the transistor and the switch when the logic control circuit still has not received the comparison signal after a predetermined time interval has elapsed

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS10141836B1Control circuit capable of detecting status of receiving power and decreasing voltage of capacitor accordingly
Publication Date: 2018.11.27 WELTREND SEMICON INC
  • US10141836B1 patent drawing
  • US10141836B1 patent drawing
  • US10141836B1 patent drawing

AI summary

A control circuit includes a set of alternating-current (AC) power receiver terminals, a rectification unit, a transistor, a switch, a detection unit, a comparison unit and a logic control circuit. The AC power receiver terminals receive and send external AC power to the rectification unit. The rectification unit outputs an operation voltage accordingly. The transistor is coupled between the rectification unit and the switch. The detection unit is coupled to the rectification unit to generate a first detection voltage and a second detection voltage according to the operation voltage. When the first detection signal is equal to the second detection signal, the comparison unit sends a comparison signal. The logic control circuit turns on the transistor and the switch if the comparison signal still has not been received after a predetermined time interval has elapsed.