EMI Isolated Internal Volume for High-Density Device Management

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Solution Overview

Problem

High-density environments face challenges in managing electromagnetic interference (EMI) from tightly packed devices, which can disrupt thermal management, mechanical positioning, and electrical operations.

Innovation Solution

A data processing device with an EMI-isolated internal volume, a thermal management system, and a chassis that mounts to a frame, providing EMI suppression by at least 80 decibels, along with support modules for power and communication services, allowing for the inclusion of EMI-emitting devices while mitigating their impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If EMI emitting devices are placed in high-density environments with tightly packed devices, then device density and space utilization are improved, but electromagnetic interference propagation increases causing disruption to thermal management, mechanical positioning, and electrical operations

Engineering Contradiction:
Improvedevice densityVSAvoidEMI propagation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The device is divided into separate isolated volumes for EMI-emitting devices and non-isolated volumes for other components. This segmentation allows EMI-emitting devices to be packed densely while containing their electromagnetic interference within specific isolated compartments, preventing interference propagation to other devices and systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

EMI isolation structures act as intermediary barriers between EMI-emitting devices and other sensitive components. These isolation structures mediate the electromagnetic environment by blocking and containing EMI within isolated volumes, enabling high-density device placement without compromising the operational integrity of adjacent components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If EMI isolation structures are implemented to contain electromagnetic interference, then EMI propagation is reduced, but device complexity and structural requirements increase

Engineering Contradiction:
ImproveEMI propagationVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The EMI isolation structures are designed to perform multiple functions simultaneously: they provide electromagnetic interference containment while also serving as structural mounting frameworks for devices. The isolated volumes and chassis structures fulfill both EMI shielding and mechanical support roles, reducing overall device complexity despite the presence of isolation requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The EMI isolation structures are merged with the device chassis and mounting framework. Rather than adding separate isolation components, the isolation functionality is integrated into the existing structural elements, such as combining EMI shielding walls with chassis components and mounting structures, thereby reducing overall structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If isolated volumes are created for EMI emitting devices, then EMI suppression is achieved by at least 80 decibels, but thermal management challenges increase due to restricted gas flow

Engineering Contradiction:
ImproveEMI suppressionVSAvoidthermal management
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The EMI isolation structures incorporate gas flow passages and openings that maintain electromagnetic isolation while allowing thermal management gas flow. These flexible design elements enable heat dissipation through the isolation walls via controlled gas circulation, resolving the conflict between EMI containment and thermal management.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

Gas flow passages act as intermediaries that transfer thermal energy out of isolated volumes while maintaining EMI containment. The passages allow thermal management gas to circulate through and around EMI-emitting devices, removing heat without compromising the electromagnetic isolation provided by the structured walls and enclosures.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If support modules are placed outside isolated volumes to provide power and communication services, then ease of operation is improved, but EMI isolation effectiveness may be compromised

Engineering Contradiction:
Improveservice accessibilityVSAvoidEMI isolation
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

Support modules providing power, communication, and thermal management services are extracted from isolated volumes and placed in non-isolated areas. This extraction maintains ease of operation and service accessibility while preventing EMI from affecting the support modules. Connection interfaces and feedthroughs provide controlled access points that maintain EMI isolation boundaries.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Physical connection interfaces and feedthrough structures replace the need for support modules to be physically located inside isolated volumes. These substitution elements provide electrical, communication, and thermal management connections through the isolation barriers, maintaining both EMI isolation effectiveness and service accessibility without requiring internal placement of support equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces EMI propagation by at least 80 decibels, enabling the use of EMI-emitting devices in high-density settings without compromising their operation or the environment's functionality.

Implementation Method 1

an internal volume that is electromagnetic interference (EMI) isolated for housing EMI emitting devices, the internal volume is isolated by at least 80 decibels

Methodology Applied
Scientific EffectElectromagnetic interference attenuation: Absorption (EM radiation)

Implementation Method 2

a thermal management system adapted to control a flow of gas through the internal volume

Methodology Applied
Scientific EffectGas flow: Convection

Data Source

PatentUS11122718B2System and method for device level electromagnetic interference management
Publication Date: 2021.09.14 DELL PROD LP
  • US11122718B2 patent drawing
  • US11122718B2 patent drawing
  • US11122718B2 patent drawing

AI summary

A data processing device includes an internal volume that is electromagnetic interference (EMI) isolated for housing EMI emitting devices, the internal volume is isolated by at least 80 decibels. The data processing device further includes a thermal management system adapted to control a flow of gas through the internal volume. The data processing device further includes a chassis, adapted to mount to a frame. The chassis includes the internal volume and the thermal management system. The thermal management system is disposed outside of the internal volume.