EMI Shield for Optoelectronic Modules Using Segmented Faraday Cage

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Solution Overview

Problem

Optoelectronic modules face challenges with alignment issues, hard plug problems, and electromagnetic interference (EMI) due to the emission of electromagnetic radiation from electronic circuitry, which can degrade the performance of surrounding devices.

Innovation Solution

The implementation of an EMI shield with a base and flanges that encircle the optoelectronic module's housing, providing an optical subassembly opening and complementary structures to engage with OSA connector blocks, forming a Faraday cage to reduce EMI emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electronic circuitry is used in the optoelectronic module, then functional performance is improved, but electromagnetic interference is generated that degrades surrounding devices

Engineering Contradiction:
Improvefunctional performanceVSAvoidelectromagnetic interference
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The housing is divided into conductive and non-conductive portions, with the conductive portion forming an EMI shield around specific components. This segmentation allows different material properties to be applied where needed - conductive materials for EMI shielding and non-conductive materials for electrical isolation, resolving the contradiction between functionality and EMI generation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The EMI shield is applied locally around the optical subassembly and connector block rather than throughout the entire housing. This localized approach provides EMI protection where it is most needed while minimizing the use of conductive materials and maintaining electrical isolation in other areas, thus improving functional performance without excessive EMI generation.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If conductive materials are used for EMI shielding, then electromagnetic radiation emission is reduced, but electrical isolation between components becomes more difficult

Engineering Contradiction:
Improveelectromagnetic radiation emissionVSAvoidelectrical isolation complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The housing is segmented into conductive and non-conductive portions, with electrical isolation features integrated at the interfaces between these segments. This allows EMI shielding to be provided where needed while maintaining electrical isolation through the non-conductive portions and integrated isolation features, reducing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Electrical isolation features act as intermediaries between conductive EMI shield portions and other conductive components. These isolation features enable electrical isolation without compromising the EMI shielding effectiveness, thus reducing the complexity of achieving both EMI protection and electrical isolation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If alignment features are integrated into connector blocks, then assembly precision is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Alignment features are merged with the connector block and housing structures, creating integrated components that provide both mechanical connection and precise alignment functions. This integration improves assembly precision while avoiding the need for separate alignment components, thus reducing manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector block and housing structures are designed to serve multiple functions - mechanical support, electrical connection, and precise alignment. This multi-functionality eliminates the need for separate alignment features, improving assembly precision without increasing manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The EMI shield effectively controls the emission of electromagnetic radiation, enhancing the performance of optoelectronic modules by reducing interference and allowing for the use of non-conductive materials in connector blocks without significant radiation emission.

Implementation Method 1

The EMI shield and the housing can form a Faraday cage that reduces or eliminates the emission of electromagnetic radiation from the optoelectronic module.

Methodology Applied
Scientific EffectFaraday cage: Faraday Cage

Data Source

PatentUS7646615B2Electromagnetic inferference shield for an optoelectronic module
Publication Date: 2010.01.12 II VI DELAWARE INC
  • US7646615B2 patent drawing
  • US7646615B2 patent drawing
  • US7646615B2 patent drawing

AI summary

An electromagnetic interference (“EMI”) shield that can help control the emission of electromagnetic radiation from an optoelectronic module in which the EMI shield is positioned. In one example embodiment, an EMI shield includes a base and plurality of flanges extending from a perimeter of the base. The base defines an optical subassembly (“OSA”) opening and a plurality of complementary structures. The OSA opening is configured to receive an OSA. Each complementary structure is configured to engage a complementary structure of an OSA connector block.