Emission Layer Composite for Light-Emitting Device Efficiency

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Solution Overview

Problem

Current light-emitting devices face challenges in achieving efficient light emission due to limitations in the combination of inorganic and organic materials in the emission layer, which affect the recombination of carriers and subsequent light generation.

Innovation Solution

A light-emitting device is designed with an emission layer comprising an inorganic semiconductor compound, an inorganic insulator compound, and a lanthanide metal, along with an organic compound, where the inorganic materials facilitate carrier recombination and the organic material enhances light emission, with specific materials like alkali metal halides and lanthanide metals used to optimize the energy levels and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional organic materials are used in the emission layer, then the device structure is simple, but the light emission efficiency is insufficient

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidemission layer composition
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The emission layer employs a composite structure combining inorganic semiconductor nanoparticles (first material) with organic compounds (second material). The inorganic semiconductor provides efficient carrier recombination and exciton generation, while the organic compound acts as a host matrix that facilitates charge transport and stabilizes the inorganic particles. This composite approach resolves the contradiction by achieving high light emission efficiency through the synergistic properties of both material types while maintaining a manageable device structure.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If inorganic materials are added to enhance light emission, then the light emission efficiency improves, but the driving voltage increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoiddriving voltage
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The patent optimizes the energy level parameters of the materials used in the emission layer. The inorganic semiconductor is selected with specific band structure parameters that align with the organic host, enabling efficient charge injection at lower voltages. The organic compound's HOMO-LUMO levels are tuned to match the inorganic semiconductor's band edges, reducing energy barriers and minimizing the driving voltage required while maintaining high light emission efficiency.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If inorganic semiconductor compounds are used for carrier recombination, then the light generation efficiency improves, but the material selection and manufacturing complexity increase

Engineering Contradiction:
Improvelight generation efficiencyVSAvoidmaterial selection
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent employs inorganic semiconductor nanoparticles that can be synthesized through straightforward chemical methods and incorporated into the emission layer as discrete, replaceable units. These nanoparticles are produced using conventional chemistry techniques with readily available precursors, and their integration into the organic host matrix follows simple processing protocols. This approach maintains ease of manufacture while achieving high light generation efficiency, as the nanoparticles can be prepared in advance and incorporated without complex assembly steps.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves improved light-emission characteristics with enhanced efficiency and reduced driving voltage, offering better performance compared to traditional devices by leveraging the properties of both inorganic and organic materials in the emission layer.

Implementation Method 1

Holes provided from the first electrode may move toward the emission layer through the hole transport region, and electrons provided from the second electrode may move toward the emission layer through the electron transport region. Carriers, such as holes and electrons, recombine in the emission layer to produce excitons.

Methodology Applied
Scientific EffectCarrier recombination: Electroluminescence

Implementation Method 2

These excitons transit from an excited state to a ground state to thereby generate light.

Methodology Applied
Scientific EffectLight emission from exciton transition: Electroluminescence

Data Source

PatentUS11856839B2Light-emitting device and apparatus including the same
Publication Date: 2023.12.26 SAMSUNG DISPLAY CO LTD
  • US11856839B2 patent drawing
  • US11856839B2 patent drawing
  • US11856839B2 patent drawing

AI summary

A light-emitting device and a method of manufacturing the same are provided. The light-emitting device may include a first electrode, a second electrode, and an interlayer located between the first electrode and the second electrode. The interlayer may include an emission layer that includes a first material, a second material, and a third material. The first material may include an inorganic semiconductor compound, an inorganic insulator compound, or any combination thereof. The second material may include a lanthanide metal. The third material may include an organic compound. An apparatus including the light-emitting device is provided.