Fugitive Emissions Monitoring GUI for Real-Time Leak Prioritization

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Solution Overview

Problem

Current methods for detecting fugitive emissions in industrial facilities, such as EPA Method 21, are resource-intensive, costly, and prone to safety concerns, with high temporal latency and limited ability to visualize complex data effectively, especially in large facilities with hard-to-reach sources.

Innovation Solution

A smart digital platform that utilizes a sensor network-based emissions monitoring system to collect, analyze, and visualize data on a graphical user interface, identifying potential source locations of leaks and providing real-time, interactive visualizations to facilitate quicker and more accurate leak detection and prioritization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual inspection methods (EPA Method 21) are used to detect fugitive emissions, then leak detection capability is achieved, but resource consumption and cost increase significantly

Engineering Contradiction:
Improveleak detection capabilityVSAvoidresource consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent replaces manual mechanical inspection methods with an automated sensor network system. Sensors are deployed throughout the facility to continuously monitor for fugitive emissions, eliminating the need for manual probe inspections while maintaining reliable leak detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensor network system operates autonomously to detect and monitor emissions without requiring continuous human intervention. The system self-manages data collection, processing, and alert generation, reducing resource consumption while maintaining detection reliability.

Inventive Principle:
Principle #25Self-service

2Reliability

If manual inspection methods are used, then leak detection is performed, but temporal latency increases due to periodic monitoring intervals

Engineering Contradiction:
Improveleak detection capabilityVSAvoidtemporal latency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The sensor network provides continuous real-time monitoring of fugitive emissions throughout the facility, eliminating the periodic intervals inherent in manual inspection methods. This continuous action ensures immediate detection of leaks without temporal latency, while the automated system manages resource usage efficiently.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If comprehensive sensor deployment is implemented to cover all potential emission sources, then detection coverage is improved, but system complexity and cost increase

Engineering Contradiction:
Improvedetection coverageVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The facility is divided into multiple zones or regions, with sensors strategically deployed in each segment. This segmentation allows comprehensive coverage to be achieved through distributed, manageable sensor groups rather than a single complex centralized system, reducing overall system complexity while maintaining detection coverage.

Inventive Principle:
Principle #1Segmentation

4Reliability

If manual inspection procedures are used, then leak detection is achieved, but safety risks to inspectors increase

Engineering Contradiction:
Improveleak detection capabilityVSAvoidsafety risks to inspectors
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces manual inspection procedures with automated sensor networks that detect fugitive emissions remotely. This substitution eliminates inspector exposure to hazardous emissions, improving safety while maintaining reliable leak detection capability through continuous automated monitoring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12260060B2Smart digital computer platform to display fugitive emissions of a facility
Publication Date: 2025.03.25 MOLEX INC
  • US12260060B2 patent drawing
  • US12260060B2 patent drawing
  • US12260060B2 patent drawing

AI summary

A smart digital computer platform is disclosed that collects, analyzes, and/or renders appropriate information about fugitive emissions identified by a sensor network-based emissions monitoring system in a facility. More specifically to the methods used by the smart digital computer platform to analyze, filter, and transform the collected monitoring data into a visual output that is capable of being rendered on a graphical user interface (GUI) on a screen display with, in some embodiments, a restricted form factor. For example, smart analytics may be used to cull, filter, and transform the data displayed in a pop-up dialog box on a GUI. In another example, the transformed data may be translated into a visual, graphical element that conveys an abundance of appropriate, tailored information to a particular type of user viewing the GUI.