Emissivity Contrast Sheet for Thermal Camera Positioning

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Solution Overview

Problem

It is challenging to accurately detect the position of a measurement mark in thermal camera images and maintain temperature differences on camera calibration boards for precise temperature measurement.

Innovation Solution

A sheet for temperature measurement with a temperature measured section having a first emissivity and a marker with a second emissivity, attached to an object, which includes a marker that measures the distance between the thermal camera and the object, allowing for accurate position identification and temperature calculation using a thermal camera, position identifier, distance calculator, and temperature information calculator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a measurement mark with known radiation factor is provided on the object surface, then temperature measurement accuracy is improved, but position detection accuracy from thermal camera image deteriorates

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidposition detection accuracy
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The sheet incorporates a marker section with different emissivity (second emissivity) compared to the temperature measurement section (first emissivity). This local quality difference creates a visible contrast in thermal images, enabling accurate position detection while maintaining temperature measurement accuracy in the first emissivity section.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The marker section utilizes emissivity difference to create a distinct thermal signature that appears as a different 'color' or intensity region in the thermal image. This allows the marker to be clearly identified and positioned accurately, solving the position detection problem while the temperature measurement section maintains its measurement function.

Inventive Principle:
Principle #32Color changes

2Measurement precision

If temperature difference is created on camera calibration board, then temperature measurement accuracy is improved, but long-term temperature difference maintenance becomes difficult

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidtemperature difference maintenance duration
Core Design Contradiction:
Measurement precisionVSDuration of action of stationary object

Solution Approach 1:

The invention changes the parameter of emissivity rather than maintaining temperature differences. The marker section has a different emissivity value, which creates a permanent, stable distinction that does not require continuous energy input or temperature control, thus solving the long-term maintenance problem.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The sheet is designed to be self-contained with the marker and temperature measurement sections working together without external assistance. The emissivity difference is an inherent property that automatically provides the needed distinction and measurement capability without requiring external heating or cooling systems.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If measurement mark is provided on object surface, then temperature estimation accuracy is improved, but manual parameter setting complexity increases

Engineering Contradiction:
Improvetemperature estimation accuracyVSAvoidmanual parameter setting complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sheet contains all necessary information within itself - the temperature measurement section with known first emissivity and the marker section with different second emissivity. This self-contained design eliminates the need for manual parameter input, as the system automatically identifies and uses the emissivity values from the sheet's structure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The sheet serves multiple functions simultaneously: it provides the measurement mark for temperature estimation, contains the marker for position detection, and embeds the emissivity information needed for calculations. This multi-functionality reduces complexity by consolidating what would otherwise require separate components and manual configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-accuracy detection of the sheet's position and temperature measurement without requiring continuous heating, simplifying the measurement process and eliminating the need for manual parameter setting.

Implementation Method 1

a thermal camera that acquires the surface temperature of the object and generates a temperature distribution image

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 2

the sheet including a temperature measured section that has a first emissivity, and a marker that is disposed in the temperature measured section, has a second emissivity smaller than the first emissivity

Methodology Applied
Scientific EffectEmissivity difference: Thermal Radiation

Data Source

PatentUS12104959B2Sheet for temperature measurement, and temperature measurement system
Publication Date: 2024.10.01 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12104959B2 patent drawing
  • US12104959B2 patent drawing
  • US12104959B2 patent drawing

AI summary

A sheet for temperature measurement of the present disclosure is attached to an object when a surface temperature of the object is measured by a thermal camera, the sheet including a temperature measured section that has a first emissivity, and a marker that is disposed in the temperature measured section, has a second emissivity smaller than the first emissivity, and measures a distance between the thermal camera and the object.