End-Fire Taper Emitter Array for LIDAR Beam Steering

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Solution Overview

Problem

Conventional LIDAR systems face challenges such as high power consumption, limited beam steering capabilities, complex beamforming algorithms, and fabrication non-uniformity, particularly with grating couplers used in silicon photonics, which are inefficient, wavelength-dependent, and unable to implement low-loss monostatic systems leveraging polarization.

Innovation Solution

An optical emitter device featuring a two-dimensional array of point emitters with end-fire tapers and turning reflectors, arranged on a chip near the focal plane of a lens system, allowing for efficient beam steering without requiring precise phase control between emitters, enabling uniform broadband transmission across all polarization states and reducing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If grating couplers are used as point emitters in silicon photonics, then beam steering can be achieved, but emission efficiency is poor and fabrication uniformity is limited

Engineering Contradiction:
Improvebeam steering capabilityVSAvoidemission efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the emitter type from grating couplers to end-fire tapers, fundamentally altering the emission mechanism. End-fire tapers provide broad bandwidth and high efficiency by guiding light along the waveguide axis and coupling it to free space, eliminating the wavelength dependence and efficiency limitations of grating couplers

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the grating-based diffraction mechanism with a direct end-fire coupling mechanism. This substitution eliminates the need for complex grating structures and their associated fabrication tolerances, achieving superior emission efficiency and broadband performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If conventional phased-array methods are used for beam steering, then beam direction can be controlled, but power consumption is high due to phase control requirements

Engineering Contradiction:
Improvebeam steering controlVSAvoidpower consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent extracts and eliminates the phase control subsystem from the beam steering mechanism. By using end-fire tapers with inherent directional emission and adding simple reflectors, the system removes the need for complex phase modulators and control electronics, dramatically reducing power consumption while maintaining two-dimensional steering capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The end-fire taper structure inherently provides directional beam emission based on its geometric orientation. The system leverages this self-directed emission property, requiring no external phase control, making the beam steering passive and energy-efficient

Inventive Principle:
Principle #25Self-service

3Ease of operation

If grating couplers are used for emission, then beam direction can be controlled, but the system shows strong wavelength dependence

Engineering Contradiction:
Improvebeam direction controlVSAvoidwavelength bandwidth
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent changes the emission mechanism from grating-based diffraction to end-fire direct coupling. End-fire tapers are inherently broadband because they rely on geometric coupling rather than wavelength-specific diffraction conditions, enabling the system to operate across a wide wavelength range without performance degradation

Inventive Principle:
Principle #35Parameter changes

4Productivity

If conventional emitter arrays are used, then beam steering is possible, but fabrication process uniformity is difficult to achieve

Engineering Contradiction:
Improvebeam steering functionalityVSAvoidfabrication uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent replaces complex grating structures requiring precise fabrication with simple end-fire taper waveguides. The taper geometry is much more tolerant to fabrication variations, and the addition of reflective surfaces provides a straightforward method to achieve the desired beam direction without stringent fabrication requirements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient, low-power, two-dimensional beam steering with improved fabrication uniformity and polarization independence, enhancing the performance and cost-effectiveness of LIDAR systems by eliminating the need for complex phase control and leveraging the advantages of end-fire tapers and turning reflectors.

Implementation Method 1

one of a plurality of end-fire tapers configured to emit a respective beam of light in a respective transmission direction

Methodology Applied
Scientific EffectWaveguide mode conversion: Waveguide (optics)

Implementation Method 2

a plurality of reflectors for redirecting the respective beams of light substantially perpendicular to the respective transmission direction

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentUS11947042B2Emitter array
Publication Date: 2024.04.02 VOYANT PHOTONICS INC
  • US11947042B2 patent drawing
  • US11947042B2 patent drawing
  • US11947042B2 patent drawing

AI summary

In an optical emitter device, when point emitters are placed on the focal plane of a lens system, each individual point emitter will point to a specific free space angle depending on the position of the point emitter relative to the longitudinal central axis of the lens system. Point emitters comprising end-fire tapers combined with both a turning mirror and a micro-lens provide improved performance, because, unlike grating couplers, end-fire tapers enable uniform broadband operation with all possible polarization states. A turning mirror may be added to direct the light emission from the end-fire tapers to vertically upwards, which enables both a two-dimensional point emitter array and a more streamlined assembly process.