Emitter Tip Vibration Compensation in Charged Particle Beam Apparatus

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Solution Overview

Problem

Charged particle beam apparatuses face limitations in resolution due to mechanical vibrations of the emitter tip, particularly in the y-direction, which are not adequately stabilized by existing methods, especially in high-resolution applications requiring stability below 1 nanometer.

Innovation Solution

A charged particle beam apparatus incorporating an emitter location measuring device and a deflector system to repeatedly measure and compensate for variations in the emitter tip's location, using techniques such as contact-less measurement with laser beams and interferometry to detect vibrations and adjust the beam path accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional field-emission guns are used to achieve high brightness and resolution, then superior spatial resolution and brightness are obtained, but mechanical vibrations of the emitter tip significantly limit the achievable resolution

Engineering Contradiction:
Improvespatial resolutionVSAvoidemitter tip stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent implements a feedback control system where a laser beam measures the emitter tip position, and the measured vibrations are fed back to a compensation mechanism (electromagnetic lens or deflector) that generates counteracting signals to stabilize the tip position, thereby resolving the contradiction between achieving high resolution and maintaining tip stability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces a laser beam as an intermediary measurement tool that non-contactly detects emitter tip vibrations, and introduces a compensation field (electromagnetic) as an intermediary that mediates between the measured vibrations and the required stabilization, enabling resolution improvement without direct mechanical intervention

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the emitter configuration is made stiffer in the x-direction to reduce vibrations, then vibration amplitude is reduced, but this corresponds to higher order vibrational excitations with very high eigenfrequency that are strongly damped

Engineering Contradiction:
Improveemitter tip stabilityVSAvoidvibrational mode complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent replaces mechanical stiffening approaches with an active stabilization system using electromagnetic fields. Instead of mechanically constraining the emitter to suppress vibrations, the system uses a laser measurement feedback loop combined with electromagnetic compensation fields to actively counteract vibrations, avoiding the complexity of high-order mechanical vibrational modes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If additional support structures are added to stabilize the emitter tip, then mechanical stability is improved, but the device complexity and potential for additional vibrations increase

Engineering Contradiction:
Improveemitter tip stabilityVSAvoidsupport structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent uses a laser beam as an intermediary measurement tool that enables non-contact detection of tip position, eliminating the need for additional mechanical support structures. The measurement information is then used to control electromagnetic compensation fields, achieving stabilization without adding mechanical complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively compensates for emitter tip vibrations, enhancing the resolution of charged particle beam systems to achieve stability and precision in the nanometer range, thereby improving the performance of electron microscopes and other applications.

Implementation Method 1

using techniques such as contact-less measurement with laser beams and interferometry to detect vibrations

Methodology Applied
Scientific EffectInterferometry: Interference

Implementation Method 2

a deflector system configured to compensate for variations in the location of the emitter

Methodology Applied
Scientific EffectElectromagnetic deflection: Lorentz Force

Data Source

PatentUS7633074B2Arrangement and method for compensating emitter tip vibrations
Publication Date: 2009.12.15 ICT INTEGRATED CIRCUIT TESTING GESELLSCHAFT FUER HALBLEITERPRUEFTECHNIK GMBH
  • US7633074B2 patent drawing
  • US7633074B2 patent drawing
  • US7633074B2 patent drawing

AI summary

A charged particle beam apparatus with a charged particle beam source including an emitter with an emitter tip and a supporting member for supporting the emitter is provided. Further, the apparatus includes an emitter location measuring device for repeatedly measuring the location of the emitter and a deflector system for compensating variations in the location of the emitter.