EMS Electrode Pad Sinusoidal Design for Uniform Current Distribution

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Solution Overview

Problem

Existing electrical muscle stimulation (EMS) electrode pads suffer from edge effects, where current is concentrated on the edges, leading to uneven muscle stimulation and potential tissue damage due to excessive heating.

Innovation Solution

The EMS electrode pad design features a sinusoidal wave pattern with varying electrode sizes and shapes to distribute current uniformly, minimizing edge effects and ensuring even heating across the muscle area, utilizing a dielectric layer for capacitive coupling and a graphene layer for enhanced contact with the skin.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional electrode pad is used for EMS, then muscle stimulation is achieved, but current concentration on edges causes uneven stimulation and tissue heating

Engineering Contradiction:
Improvecurrent distribution uniformityVSAvoidtissue heating and edge effect
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The electrode pad incorporates a dielectric layer with spatially varying properties - thicker at edges and thinner at center - to compensate for edge current concentration. This local variation in dielectric thickness creates non-uniform capacitive coupling that counteracts the edge effect, achieving uniform current distribution across the electrode surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the dielectric thickness parameter across the electrode surface to control current distribution. By adjusting the dielectric layer thickness from edge to center, the capacitive reactance varies spatially, thereby redistributing the current density to achieve uniform stimulation while preventing edge concentration and excessive heating.

Inventive Principle:
Principle #35Parameter changes

2Strength

If RF energy is applied through skin for muscle treatment, then muscle strengthening is achieved, but uneven current distribution causes localized overheating

Engineering Contradiction:
Improvemuscle strengthening effectVSAvoidlocalized tissue temperature
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The dielectric layer is designed with local quality variation - thicker regions at edges provide higher capacitive impedance to reduce current concentration, while thinner regions at center allow adequate current penetration. This spatially differentiated structure prevents localized overheating while maintaining effective muscle stimulation across the entire treatment area.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If electrode pad contacts curved skin surface, then adequate coverage is achieved, but uneven contact pressure causes non-uniform current delivery

Engineering Contradiction:
Improveelectrode contact areaVSAvoidcurrent delivery uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The dielectric layer thickness varies locally to compensate for contact pressure variations on curved surfaces. Thicker dielectric regions are positioned where higher contact pressure occurs (typically edges), providing higher impedance to reduce current concentration, while thinner regions are at areas with lower pressure (center), ensuring adequate current delivery without excessive heating.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces tissue damage and pain by distributing current uniformly, enhancing muscle stimulation while maintaining contact with curved skin surfaces, thereby improving treatment efficacy and comfort.

Implementation Method 1

utilizing a dielectric layer for capacitive coupling

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

ensuring even heating across the muscle area

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20230092226A1Treatment method that strengthens facial expression muscles
Publication Date: 2023.03.23 LUTRONIC
  • US20230092226A1 patent drawing
  • US20230092226A1 patent drawing
  • US20230092226A1 patent drawing

AI summary

The present disclosure relates to a treatment method capable of changing an impression with strengthened muscles by stimulating muscles by delivering energy to muscles that determine facial expressions.