EMS Training Device Corrosion Protection via Resistance Compensation

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Solution Overview

Problem

Conventional EMS training devices experience unpredictable failures of electrodes due to corrosion, leading to inadequate muscle stimulation, as differences in resistance in the current circuit cause oxidation and increased resistance, which can render electrodes unable to transmit the required stimuli for muscle contraction.

Innovation Solution

An EMS training device with a measuring device to detect resistance, a comparison device to assess deviations from target values, and a compensation device to balance resistance differences, using a protective electrode or sacrificial anode to prevent corrosion, ensuring consistent current delivery and extending the operational lifespan of electrodes and garments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If EMS electrodes are used in conventional training devices, then muscle stimulation can be provided, but the electrodes suffer from corrosion and resistance deviations leading to unpredictable failures

Engineering Contradiction:
Improveelectrode reliabilityVSAvoidcorrosion and oxidation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A protective electrode is introduced as an intermediary element between the current source and the working EMS electrode. This protective electrode acts as a sacrificial component that undergoes corrosion instead of the working electrode, thereby protecting the main electrode from degradation and ensuring reliable long-term operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system applies preliminary protective action by using the protective electrode to preemptively undergo corrosion and oxidation processes. This preliminary anti-action prevents the harmful effects from affecting the working electrode, maintaining its electrical properties and reliability throughout the training device's operational life.

Inventive Principle:
Principle #9Preliminary anti-action

2Adaptability or versatility

If differences in resistance are allowed to exist in the current circuit, then the system operates with natural variations, but corrosion occurs due to oxidation from resistance deviations

Engineering Contradiction:
Improveresistance variation toleranceVSAvoidelectrode durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system incorporates a feedback mechanism where the measuring device continuously monitors resistance values in the current circuit. When resistance deviations are detected, the control device adjusts the current distribution accordingly, and the protective electrode compensates for the effects of these variations, preventing corrosion while maintaining adaptability to natural resistance differences.

Inventive Principle:
Principle #23Feedback

3Duration of action of stationary object

If measuring and compensation devices are added to protect against corrosion, then electrode lifespan is extended, but device complexity increases

Engineering Contradiction:
Improveelectrode lifespanVSAvoidsystem complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The protective electrode serves itself as a sacrificial component that automatically undergoes corrosion without requiring active control or intervention. The measuring device simply monitors resistance deviations, and the system self-adjusts through the protective electrode's automatic corrosion process, extending electrode lifespan while minimizing the complexity of active control mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively compensates for resistance deviations, preventing corrosion and ensuring reliable muscle stimulation by maintaining optimal current flow, thereby extending the lifespan of EMS electrodes and garments.

Implementation Method 1

at least one measuring device in order to detect in the line branch a resistance or a quantity corresponding to the resistance as an actual value

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

at least one compensation device in order to compensate a deviation of the actual value from the target value in the line branch

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 3

using a protective electrode or sacrificial anode to prevent corrosion

Methodology Applied
Scientific EffectElectrochemical Corrosion Protection: Galvanometer

Data Source

PatentUS10300271B2EMS training device, and method for protecting an EMS training device
Publication Date: 2019.05.28 MIHA BODYTEC
  • US10300271B2 patent drawing
  • US10300271B2 patent drawing

AI summary

An EMS training device includes an EMS stimulus generating unit for generating EMS stimuli following a specified excitation pattern with current pulses and/or an alternating current. EMS electrodes are attached to a living body in pairs for applying the EMS stimuli to the body. Line branches connect the EMS electrodes to the EMS stimulus generating unit to apply the EMS stimuli to corresponding EMS electrodes such that a current with a specified amplitude and frequency pattern is conducted through the body. To protect the EMS electrodes and/or other susceptible elements of the line branches from corrosion, the EMS training device has at least one measuring device for measuring a value of a resistance in the line branch, a comparison device for comparing the value with a target value, and at least one compensation device for compensating for a deviation of the actual value from the target value.