Synchronous Soft-Start Networking for EMU Auxiliary Converters

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Solution Overview

Problem

Existing EMU systems face challenges in quickly completing parallel networking of auxiliary converters during both normal and emergency traction modes, leading to potential startup failures due to voltage and current imbalances, especially in emergency situations where network guidance is absent.

Innovation Solution

A synchronous soft-start networking control strategy is implemented, utilizing fast networking logic to determine the first auxiliary converter and bus fast-tracking strategies to quickly synchronize with bus voltage, combined with a PQ droop control strategy to enhance current sharing, ensuring reliable and timely networking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If multiple auxiliary converters are connected to the bus simultaneously as the first auxiliary converter to quickly complete networking, then the networking speed is improved, but voltage and current imbalances occur causing overvoltage or overcurrent

Engineering Contradiction:
Improvenetworking speedVSAvoidsystem stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies preliminary action by implementing a pre-networking phase where auxiliary converters prepare and synchronize their output voltages before actually connecting to the bus. This includes voltage amplitude adjustment, phase synchronization, and frequency matching performed in advance, ensuring that when converters connect simultaneously, no voltage or current imbalances occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies dynamics by making the auxiliary converters dynamically adjustable during the networking process. The converters can dynamically change their output voltage parameters (amplitude, phase, frequency) to match the bus conditions, and the system transitions from a static connection state to a dynamic synchronization state, allowing adaptive response to different networking scenarios.

Inventive Principle:
Principle #15Dynamics

2Loss of time

If auxiliary converters complete networking within the prescribed time limit, then the EMU startup succeeds, but the networking process becomes complex requiring precise coordination

Engineering Contradiction:
Improvenetworking timeVSAvoidcontrol complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent applies self-service by enabling auxiliary converters to autonomously complete the networking process without external intervention. Each converter independently detects bus conditions, adjusts its parameters, and executes the connection sequence automatically. The system includes self-diagnosis and self-correction capabilities that monitor networking progress and adjust parameters in real-time, reducing the need for complex external control while meeting the 15-second requirement.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent applies segmentation by dividing the networking process into distinct sequential phases: voltage parameter preparation, phase synchronization, frequency matching, and final connection. Each phase has specific control objectives and can be independently optimized, breaking down the complex 15-second networking requirement into manageable segments that are easier to control and verify.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If auxiliary converters operate in emergency traction mode without network guidance, then the EMU can still run to a nearby station, but the automatic networking process becomes unreliable

Engineering Contradiction:
Improveoperational flexibilityVSAvoidnetworking reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by preparing backup networking capabilities and protective measures in advance for emergency situations. The system pre-configures alternative networking pathways and protective control parameters that activate automatically when network guidance is unavailable. This includes pre-established synchronization algorithms and voltage/current protection thresholds that cushion against the unreliability of unguided automatic networking.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Productivity

If the output contactor is closed to establish bus three-phase power, then the networking is completed, but voltage imbalances cause rectified state and overvoltage of supporting capacitor

Engineering Contradiction:
Improvenetworking efficiencyVSAvoidovervoltage and overcurrent
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies feedback by implementing real-time monitoring of voltage and current parameters during the networking process and the subsequent operation after contactor closure. The system continuously detects voltage imbalances and provides feedback to the control system, which automatically adjusts converter parameters to eliminate imbalances and prevent overvoltage or overcurrent conditions, ensuring safe and efficient operation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11133704B2Synchronous soft-start networking control strategy for parallel auxiliary converters of EMU
Publication Date: 2021.09.28 CRRC QINGDAO SIFANG ROLLING STOCK RESEARCH INSTITUTE CO LTD
  • US11133704B2 patent drawing
  • US11133704B2 patent drawing
  • US11133704B2 patent drawing

AI summary

A synchronous soft-start networking control strategy for parallel auxiliary converters of EMU, that is, when a first auxiliary converter is connected to the bus, non-first auxiliary converters complete the networking during an amplitude soft-start process of the first auxiliary converter. Specific solution is: fast networking logic, bus fast-tracking logic and PQ droop networking control strategy. Wherein, the fast networking logic comprises recognizing the first auxiliary converter and the non-first auxiliary converter; the bus fast-tracking logic comprises tracking phase, frequency and amplitude; the PQ droop networking control strategy comprises introducing a correction coefficient K. The synchronous soft-start networking control strategy for the parallel auxiliary converters of EMU can realize quickly and reliably automatic networking in an emergency traction mode of EMU, and significantly shorten networking time in a network normal mode of EMU. Therefore, it can ensure that EMU can complete startup loading within a specified time under various working conditions, which provides strong guarantee for stable and reliable operation of EMU.