Emulsion Fluids for Oil Well Productivity and Capillary Trapping

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Solution Overview

Problem

The challenge in the oil and gas industry is to enhance the productivity of oil and gas wells by addressing the trapping of fluids in the formation, which reduces well productivity due to interfacial tension and capillary end effects, and there is a need for more effective additives that can be easily adapted across various stages of the well's life cycle.

Innovation Solution

The use of emulsions or microemulsions comprising an aqueous phase, a surfactant, and a solvent, such as amine or amide compounds, or terpenes, injected into the wellbore to improve fluid recovery and reduce capillary trapping, with specific formulations optimized for different applications like drilling, stimulation, and enhanced oil recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional fluids are used during the life cycle of an oil and gas well, then the well can operate through various stages (drilling, stimulation, production), but fluid trapping occurs due to interfacial tension and capillary end effects, reducing well productivity

Engineering Contradiction:
Improvewell productivityVSAvoidfluid trapping
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition and interfacial tension properties of well fluids through the addition of surfactants and other chemical additives. These parameter changes reduce capillary end effects and interfacial tension between oil and water phases, thereby preventing fluid trapping and improving well productivity throughout the well's life cycle

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses surfactants and chemical additives as intermediary substances that mediate between the immiscible oil and water phases. These intermediaries reduce interfacial tension and prevent capillary trapping, allowing for more efficient fluid flow and recovery without requiring fundamental changes to the well infrastructure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple additives are incorporated into fluids to achieve necessary characteristics, then fluid performance can be optimized for specific applications, but the complexity of fluid formulation increases

Engineering Contradiction:
Improvefluid performanceVSAvoidfluid formulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by developing fluid formulations containing multiple additives that perform multiple functions simultaneously. A single fluid composition can provide drilling, stimulation, and production enhancement capabilities across different well life cycle stages, reducing the need for separate specialized fluids while maintaining reliable performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses composite material principles by combining multiple chemical additives (surfactants, polymers, scale inhibitors, biocides) into integrated fluid formulations. These composite fluids leverage the synergistic effects of different components to achieve complex performance requirements while managing formulation complexity through systematic design

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These formulations increase hydrocarbon production, improve fluid recovery, and prevent damage to the well by reducing interfacial tension and capillary effects, thereby enhancing the overall productivity of the well.

Implementation Method 1

The incorporation of additives into fluids utilized during the life cycle of an oil and/or gas well can increase crude oil or formation gas, for example, by reducing capillary pressure and/or minimizing capillary end effects

Methodology Applied
Scientific EffectInterfacial tension reduction: Surfactant

Implementation Method 2

The incorporation of additives into fluids utilized during the life cycle of an oil and/or gas well can increase crude oil or formation gas, for example, by reducing capillary pressure and/or minimizing capillary end effects

Methodology Applied
Scientific EffectCapillary pressure reduction: Capillary Pressure

Data Source

PatentUS11254856B2Methods and compositions for use in oil and/or gas wells
Publication Date: 2022.02.22 FLOTEK CHEMISTRY LLC
  • US11254856B2 patent drawing
  • US11254856B2 patent drawing
  • US11254856B2 patent drawing

AI summary

Methods and compositions comprising an emulsion or a microemulsion for use in various aspects of the life cycle of an oil and/or gas well are provided. In some embodiments, the emulsion or the microemulsion comprises water, a solvent, and a surfactant, and optionally, one or more additives.