EMV Calibration Using Online Machine Learning Feedback

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Solution Overview

Problem

The operation of earth moving vehicles is costly and challenging due to the need for manual operators and the complexity of adapting to changing soil conditions and varied vehicle models, which complicates the development of effective autonomous control systems.

Innovation Solution

An autonomous or semi-autonomous earth moving system that uses a combination of sensors and machine learning models to control and navigate earth moving vehicles, selecting optimal tool paths and control signals based on real-time data from the vehicle and environment, allowing for adaptive operation across different soil conditions and vehicle types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If autonomous control systems are implemented for earth moving vehicles, then operational costs are reduced and productivity increases, but the system complexity and difficulty of adapting to varying conditions worsen

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system dynamically adjusts control parameters based on real-time sensor data about soil conditions, vehicle state, and environmental factors. Machine learning models continuously optimize control parameters to adapt to changing work conditions, allowing the system to maintain high productivity across varied scenarios without requiring complex manual reconfiguration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The autonomous control system incorporates multiple sensor arrays that continuously monitor vehicle position, soil conditions, tool engagement forces, and operational performance. This feedback is processed by machine learning models that adjust control signals in real-time, enabling the system to adapt to varying conditions and maintain optimal productivity without increasing operational complexity for the user.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the system adapts to changing soil conditions and varied vehicle models, then versatility improves, but the complexity of developing and maintaining the control system increases

Engineering Contradiction:
Improveadaptability to soil conditions and vehicle modelsVSAvoidsystem development complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system is designed with a universal architecture that can operate across multiple earth moving vehicle types and soil conditions through machine learning models trained on diverse datasets. The system uses standardized sensor interfaces and adaptable control algorithms that automatically adjust to different vehicle models and work conditions, providing broad versatility without requiring separate control systems for each scenario.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs dynamic adaptation mechanisms where machine learning models continuously learn from operational data to adjust control strategies for different soil conditions and vehicle models. This dynamic learning approach allows the system to become versatile across varied conditions while maintaining a relatively simple base architecture, as the complexity is managed through adaptive software rather than hard-coded configurations.

Inventive Principle:
Principle #15Dynamics

3Reliability

If manual operators are required for each vehicle, then control precision and adaptability to conditions are maintained, but operational costs increase

Engineering Contradiction:
Improvecontrol precisionVSAvoidoperational cost
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The autonomous control system performs self-adjustment and self-optimization through machine learning models that automatically adapt to soil conditions and vehicle performance characteristics. The system monitors its own operational effectiveness and makes real-time adjustments to control signals, eliminating the need for manual operators while maintaining control precision through autonomous decision-making algorithms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces manual mechanical control with automated electronic control systems that use sensor data and machine learning algorithms to determine optimal control actions. This substitution eliminates the need for human operators while maintaining or improving control precision through faster, more consistent automated responses to changing conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If multiple control surfaces are coordinated for simple tasks, then operational flexibility improves, but the complexity of controlling the vehicle increases

Engineering Contradiction:
Improveoperational flexibilityVSAvoidcontrol complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The control system merges the coordination of multiple control surfaces into a unified control architecture managed by machine learning models. Instead of requiring separate control inputs for each surface, the system integrates sensor data and desired outcomes to automatically coordinate all control surfaces as a unified system, providing operational flexibility while simplifying the control interface.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11352769B1Online machine learning for calibration of autonomous earth moving vehicles
Publication Date: 2022.06.07 BUILT ROBOTICS INC
  • US11352769B1 patent drawing
  • US11352769B1 patent drawing
  • US11352769B1 patent drawing

AI summary

In some implementations, the EMV uses a calibration to inform autonomous control over the EMV. To calibrate an EMV, the system first selects a calibration action comprising a control signal for actuating a control surface of the EMV. Then, using a calibration model comprising a machine learning model trained based on one or more previous calibration actions taken by the EMV, the system predicts a response of the control surface to the control signal of the calibration action. After the EMV executes the control signal to perform the calibration action, the EMV system monitors the actual response of the control signal and uses that to update the calibration model based on a comparison between the predicted and monitored states of the control surface.