Encapsulated Explosive Pellet for Hydraulic Fracture Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current hydraulic fracture monitoring (HFM) techniques face limitations in resolution and quality due to the lack of precise methods to enhance data accuracy, particularly in observing the geometry and extent of fractures during hydrocarbon extraction processes.

Innovation Solution

The use of encapsulated explosive pellets, which are designed to be detonated downhole, enhances HFM by generating acoustic energies that improve data quality, while the encapsulant ensures safety during handling and deployment by transforming the pellet's form factor to match conventional launchers and dissolving or eroding at specific downhole conditions to release the explosive material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If explosive pellets are used to enhance HFM data accuracy, then measurement precision is improved, but safety risks increase due to potential unintended detonation

Engineering Contradiction:
ImproveHFM data accuracyVSAvoidunintended detonation risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The explosive system is segmented into two separate components: the explosive pellet and the encapsulant. The encapsulant acts as a protective shell that segments the hazardous explosive material from the environment during handling and deployment, eliminating unintended detonation risks while preserving measurement precision benefits when the encapsulant is removed downhole.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The encapsulant serves as an intermediary substance between the explosive pellet and the external environment. It mediates the contradiction by providing physical protection during surface operations and transport, then being removed downhole to allow the explosive pellet to function for enhanced HFM monitoring.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the encapsulant is designed to be removed downhole, then safety during handling is improved, but device complexity increases due to the encapsulation and removal mechanism

Engineering Contradiction:
Improvehandling safetyVSAvoidencapsulation system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The encapsulant is designed with specific physical-chemical parameters that change under downhole conditions (temperature, pressure, chemical environment). These parameter changes cause the encapsulant to dissolve, erode, or degrade automatically, providing the removal function without complex mechanical mechanisms. The simplicity of this approach minimizes device complexity while maintaining handling safety.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The encapsulant is designed to self-remove through dissolution or erosion when exposed to downhole conditions, without requiring external activation or complex removal mechanisms. This self-service approach reduces device complexity while ensuring safety during surface handling and deployment.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the encapsulant transforms the pellet form factor to match ball sealers, then ease of operation is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelauncher compatibilityVSAvoidform factor tolerance
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The encapsulant is designed to transform the explosive pellet into a universal form factor that matches conventional ball sealer dimensions. This allows the same launcher infrastructure to be used for both ball sealers and explosive pellets, improving ease of operation. The encapsulant acts as an adaptive layer that provides the necessary dimensional tolerance, reducing the manufacturing precision requirements for the explosive pellet itself.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the accuracy of HFM data by introducing controlled explosive events within fractures, providing enhanced monitoring capabilities and safety features for handling and deployment of the explosive pellets.

Implementation Method 1

an encapsulant to encapsulate the explosive pellet to inhibit unintended detonation of the explosive material. The encapsulant is adapted to be at least partially removed from the explosive pellet in response to the explosive pellet being communicated into the well

Methodology Applied
Scientific EffectEncapsulation: Physical Containment

Implementation Method 2

an explosive material that is adapted to be detonated downhole in the well

Methodology Applied
Scientific EffectDetonation: Detonation

Implementation Method 3

enhances HFM by generating acoustic energies that improve data quality

Methodology Applied
Scientific EffectAcoustic energy generation: Acoustic Emission

Implementation Method 4

dissolving or eroding at specific downhole conditions to release the explosive material

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 5

dissolving or eroding at specific downhole conditions to release the explosive material

Methodology Applied
Scientific EffectErosion: Erosion

Data Source

PatentUS9255471B2Encapsulated explosive pellet
Publication Date: 2016.02.09 SCHLUMBERGER TECH CORP
  • US9255471B2 patent drawing
  • US9255471B2 patent drawing
  • US9255471B2 patent drawing

AI summary

An apparatus usable with a well includes an explosive pellet that is adapted to be communicated into the well via a fluid and includes an explosive material that is adapted to be detonated downhole in the well. The apparatus further includes an encapsulant to encapsulate the explosive pellet to inhibit unintended detonation of the explosive material. The encapsulant is adapted to be at least partially removed from the explosive pellet in response to the explosive pellet being communicated into the well.