Encapsulated Flavor Capsules Prevent Lipid Diffusion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Flavor compounds in food products are prone to evaporation during production, distribution, and storage, and existing encapsulation methods fail to ensure timely release during consumption, leading to poor flavor perception.

Innovation Solution

Flavor-capsules based on a micro-organism, a matrix component, and at least one flavor are mixed with a lipid, allowing retention of hydrophobic flavors and immediate release upon contact with water in the oral cavity, preventing diffusion into the lipid environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If flavors are dispersed in lipid base, then flavor load is high, but flavors are not released during consumption and are swallowed together with fat droplets

Engineering Contradiction:
Improveflavor loadVSAvoidflavor release
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The flavor is segmented from the lipid base by encapsulating it within flavor capsules. The capsules contain the flavor compounds separated from the external lipid environment, allowing the flavor to be held in a concentrated form while preventing premature release into the fat matrix during storage and manufacturing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flavor capsule acts as an intermediary structure between the flavor compound and the lipid base. The capsule wall serves as a barrier that prevents direct contact and diffusion of flavor into the lipid, while the encapsulated flavor remains accessible for release under specific conditions (contact with water/saliva in the oral cavity).

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If complex encapsulation systems are employed, then flavors are retained during storage, but timely release during chewing is difficult to control

Engineering Contradiction:
Improveflavor retentionVSAvoidrelease control
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The encapsulation system utilizes changes in physical parameters (contact with water/saliva) to trigger flavor release. The capsule structure is designed to be stable under storage conditions but undergoes a parameter change when exposed to the aqueous environment of the oral cavity, causing the flavor to be released on demand.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If flavors are released too early from encapsulation matrix, then flavors are lost through evaporation, but if not released, then they do not add to flavor profile during consumption

Engineering Contradiction:
Improveflavor stabilityVSAvoidperceived flavor
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The flavor is preliminarily protected within the capsule structure during storage and manufacturing processes. The encapsulation matrix is designed to maintain integrity under these conditions, preventing evaporation and loss. The preliminary protection is maintained until the product reaches the oral cavity, where the protective action is deliberately terminated to enable flavor release.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively stabilizes flavors during storage and manufacturing, ensuring enhanced flavor intensity during consumption by releasing flavors only when exposed to saliva, thereby improving the flavor profile of food products.

Implementation Method 1

even hydrophobic flavors are retained in the flavor-capsules and do not diffuse into the surrounding lipid environment

Methodology Applied
Scientific EffectHydrophobic interaction: Hydrophobe

Implementation Method 2

the flavors are immediately released from the flavor capsules. Food products or food ingredients comprising lipids and further comprising flavor-capsules based on a micro-organism, a matrix component and at least one flavor provide a remarkable flavor impact or overall flavor intensity upon consumption

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

In this form, flavors remain encapsulated and evaporation of volatile flavors is prevented even if the lipid or the food product comprising the flavor-capsules is exposed to above-ambient temperatures

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentEP1879470B1Fat, wax or oil-based food ingredient comprising encapsulated flavors
Publication Date: 2009.11.04 FIRMENICH SA

AI summary

The present invention relates to food ingredients, or entire food products, which comprise fats or oils, and, dispersed with the fat or oil, flavor capsules. The flavor capsules comprise a micro-organism, a surrounding matrix component and at least one flavor, which is mainly present within the micro-organism. The food or food ingredients may be used as such, or be used as coatings or fillings of conventional food products. The fat or oil based food ingredient of the invention has increased flavor intensity if compared to similar food ingredients in which the flavor is not encapsulated. The flavors are immediately released upon consumption of the food or food ingredient. Owing to the particular encapsulation of flavors, the food ingredient is largely resistant to flavor evaporation due to elevated temperatures during food manufacturing processes.