Encapsulated Microorganisms Hydrocolloid Shell Viability

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Solution Overview

Problem

Existing methods for delivering microorganisms in agricultural and environmental applications face challenges such as dilution, dispersion, and inactivation in open settings, requiring high starter doses and inefficient drying methods that reduce viability.

Innovation Solution

A composition of encapsulated microorganisms with a water-permeable outer shell layer that delays release, allowing controlled propagation and release in a target environment, increasing viability and survival chances by maintaining microorganisms within the particle until they multiply and can be released effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If microorganisms are applied in open settings (agriculture, environmental protection), then they can provide desired effects, but they are diluted, dispersed and inactivated/killed by the environment before providing the desired effect

Engineering Contradiction:
Improvemicroorganism survival rateVSAvoidenvironmental inactivation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses a hydrocolloid matrix (flexible shell) to encapsulate microorganisms, protecting them from environmental stressors such as desiccation, UV radiation, and temperature fluctuations. The matrix acts as a protective barrier that maintains microorganism viability during transport and application, directly addressing the problem of environmental inactivation.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The hydrocolloid matrix creates a protected microenvironment around each microorganism, isolating them from harmful external conditions. This inert protective layer prevents direct exposure to detrimental environmental factors, thereby improving survival rates in open settings.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Reliability

If higher starter doses of microbial cells are utilized, then the desired effect can be achieved, but culturing to excess in advance of use is required

Engineering Contradiction:
Improvedesired effect achievementVSAvoidc culturing efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The microorganisms are pre-encapsulated in hydrocolloid matrices during manufacturing, which preserves their viability and protects them during storage and transport. This preliminary protective action eliminates the need for excessive culturing before application, as the encapsulated cells remain viable without requiring large-scale pre-cultivation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention extracts microorganisms from bulk culture and encapsulates them individually in protective matrices. This separation allows for efficient storage and transport of viable cells without requiring continuous culturing, improving productivity while maintaining the ability to achieve desired effects.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If microbial cells are dried to maintain stability and sterility, then stability and sterility are maintained, but most of the packaged microbial cells die

Engineering Contradiction:
Improvestability and sterilityVSAvoidmicrobial cell viability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The hydrocolloid matrix serves as a flexible protective shell that maintains microorganism viability during drying and storage. The matrix structure preserves cellular integrity and prevents death during the drying process, while also maintaining sterility and stability throughout the product shelf life.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention uses composite hydrocolloid materials (such as alginate, carrageenan, or pectin matrices) that combine protective properties with biocompatibility. These composite materials create a stable, sterile environment that protects microorganisms during drying while maintaining their viability, resolving the contradiction between stability and viability.

Inventive Principle:
Principle #40Composite materials

4Ease of operation

If dried microbial cells are rehydrated at the target environment, then the desired activity is reestablished, but the process is inefficient due to prior cell death

Engineering Contradiction:
Improverehydration simplicityVSAvoidmicrobial activity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Microorganisms are pre-encapsulated in protective hydrocolloid matrices that preserve viability during drying. This preliminary protection ensures that when rehydration occurs at the target environment, the cells are already viable and ready to become active, making the rehydration process efficient and effective without requiring compensation for prior cell death.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition enables a significant increase in microorganism concentration, ensuring timely and effective release in the target environment, even with low initial doses, enhancing crop productivity and soil viability while maintaining microorganism viability for extended periods.

Implementation Method 1

The outer shell layer is permeable to water but does not enable the release of microorganisms encapsulated therein for a predetermined period of time after rehydration

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

the microorganisms are maintained or retained within the particles until they have multiplied and can be released successfully to the environment

Methodology Applied
Scientific EffectBiological propagation: Fermentation

Data Source

PatentUS11718842B2Encapsulated microorganisms and methods of using same
Publication Date: 2023.08.08 DEAD SEA WORKS LTD
  • US11718842B2 patent drawing
  • US11718842B2 patent drawing
  • US11718842B2 patent drawing

AI summary

A dehydrated composition containing a particle encapsulating one or more microorganisms is provided. The composition is useful for controlling the release of the microorganisms following rehydration and propagation within the particle.