Encapsulated Polyhalogen Salts for In Situ Halogen Generation

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Solution Overview

Problem

Unconventional source rock formations with kerogen require effective methods to generate halogens in situ to improve hydraulic conductivity and hydrocarbon recovery, while avoiding premature reaction with wellbore materials and ensuring safety.

Innovation Solution

Encapsulating polyhalogen salts or bromate/chlorate salts in polymers, which decompose or react with reducing agents in the subterranean formation to generate halogens like bromine or chlorine, thereby degrading kerogen and enhancing fracture conductivity without premature reaction with equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If halogens are delivered directly to the subterranean formation, then kerogen degradation and hydraulic conductivity improvement are achieved, but equipment damage and safety hazards occur due to premature reaction

Engineering Contradiction:
Improvekerogen degradation efficiencyVSAvoidequipment damage and safety hazards
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The halogen precursors (polyhalogen salts or bromate/chlorate salts) are prepared and encapsulated in advance, but the actual halogen generation is delayed until the precursors reach the subterranean formation. This preliminary preparation without premature reaction allows the system to avoid equipment damage while maintaining kerogen degradation efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Encapsulation materials or reducing agents act as intermediaries that control the release and generation of halogens. These intermediaries prevent direct contact between halogens and equipment during transport, eliminating safety hazards while ensuring halogen availability for kerogen degradation at the target location.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If polyhalogen salts or bromate/chlorate salts are encapsulated in polymers, then safety and equipment protection are improved, but the complexity of the delivery system increases

Engineering Contradiction:
Improvesafety and equipment protectionVSAvoidencapsulation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system changes the chemical state of halogen from its elemental form to encapsulated precursor salts, which are safer and more stable. This parameter change (from halogen to salt encapsulation) improves safety and equipment protection while the complexity increase is offset by the simplicity of the salt compounds themselves.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If halogens are generated in situ, then equipment damage is prevented, but the time required for halogen generation and kerogen degradation increases

Engineering Contradiction:
Improveequipment damage preventionVSAvoidhalogen generation time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The halogen generation occurs in a controlled periodic manner through the gradual decomposition or reaction of encapsulated precursors with reducing agents. This periodic action prevents equipment damage by controlling the timing and rate of halogen release, while the extended duration is acceptable given the safety benefits.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach generates halogens in situ, reducing the risk of equipment damage and safety hazards, while effectively degrading kerogen to improve hydraulic conductivity and increase hydrocarbon recovery.

Implementation Method 1

Encapsulating polyhalogen salts or bromate/chlorate salts in polymers, which decompose or react with reducing agents in the subterranean formation to generate halogens

Methodology Applied
Scientific EffectDecomposition: Decomposition (biological)

Implementation Method 2

react with reducing agents in the subterranean formation to generate halogens like bromine or chlorine

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

degrading kerogen and enhancing fracture conductivity

Methodology Applied
Scientific EffectChemical degradation: Chemical Bonding

Data Source

PatentUS11365344B2Delivery of halogens to a subterranean formation
Publication Date: 2022.06.21 SAUDI ARABIAN OIL CO
  • US11365344B2 patent drawing
  • US11365344B2 patent drawing
  • US11365344B2 patent drawing

AI summary

Compositions and methods for treating kerogen in a subterranean formation by generating bromine and other halogens in situ in a subterranean formation. In some implementations, the generation of the bromine or halogen is delayed. This can occur, for example, by the decomposition of precursors, a chemical reaction, the encapsulation of precursors or reactants, or a combination of these approaches.