Encapsulated Reactants for Controlled Oxidant Release

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Solution Overview

Problem

Current methods for remediation of hazardous organic compounds in soil, groundwater, and surface water are inefficient, costly, and often require large quantities of oxidizing agents like permanganate, which can lead to clogging and incomplete treatment due to rapid dissociation and precipitation issues.

Innovation Solution

Encapsulated reactants that do not require electro-osmosis or heat, using oxidants, catalysts, and chelants with controlled release mechanisms to target and break down contaminants, ensuring persistence and reactivity in the contaminated zone without clogging or precipitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If large quantities of permanganate are used for remediation, then the oxidation capacity increases, but clogging and precipitation issues occur reducing treatment effectiveness

Engineering Contradiction:
Improvequantity of oxidantVSAvoidtreatment effectiveness
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The oxidant is divided into multiple encapsulated particles, each containing a controlled amount of permanganate. This segmentation allows the oxidant to be delivered in manageable doses that prevent clogging while maintaining sufficient oxidation capacity across the contaminated zone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The permanganate is pre-encapsulated in particles with controlled dissolution rates before application. This preliminary encapsulation prevents premature precipitation and clogging, allowing the oxidant to remain stable during transport and only activate when needed at the contamination site.

Inventive Principle:
Principle #10Preliminary action

2Speed

If oxidizing agents are applied rapidly, then the initial treatment speed increases, but persistence in the treatment zone decreases due to rapid dissociation

Engineering Contradiction:
Improvetreatment speedVSAvoidpersistence in treatment zone
Core Design Contradiction:
SpeedVSDuration of action of moving object

Solution Approach 1:

The encapsulated particles release oxidant in periodic bursts as they dissolve, providing both rapid initial treatment when particles first contact contaminants and sustained persistence as particles continue to dissolve over time. This periodic release maintains effective oxidant concentrations throughout the treatment zone.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The dissolution rate parameter of the encapsulated particles is carefully controlled to match the consumption rate of the oxidant by contaminants. This parameter optimization ensures that oxidant is released fast enough to treat contaminants effectively but slowly enough to maintain persistence in the treatment zone.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If encapsulated reactants are used with controlled release mechanisms, then persistence and reactivity improve, but device complexity increases

Engineering Contradiction:
Improvepersistence and reactivityVSAvoidencapsulation structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The encapsulation uses flexible thin-film coatings that provide controlled release functionality without requiring complex mechanical structures. These films allow gradual dissolution and oxidant release while maintaining particle integrity, achieving persistent controlled release with minimal structural complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The encapsulated particles are designed as disposable units with simple structures optimized for single-use in the treatment zone. Once the encapsulation dissolves and releases the oxidant, the particle completes its function and is naturally disposed of in the environment, avoiding the need for complex reusable or recoverable systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The encapsulated reactants effectively reduce hazardous organic compounds to innocuous materials, improving remediation efficiency and persistence in the treatment zone, reducing the need for excessive oxidant quantities and minimizing environmental disruption.

Implementation Method 1

Encapsulated reactants that do not require electro-osmosis or heat, using oxidants, catalysts, and chelants with controlled release mechanisms to target and break down contaminants

Methodology Applied
Scientific EffectControlled release:

Implementation Method 2

using oxidants, catalysts, and chelants with controlled release mechanisms to target and break down contaminants

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

The reactant particles are encapsulated with an encapsulant by procedures such as for example high temperature extrusion or molding

Methodology Applied
Scientific EffectEncapsulation: Physical Containment

Implementation Method 4

The size and mass of the encapsulated reactant are adapted to allow the encapsulated reactant to float, suspend or sink within a subsurface of the earth

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS11370007B2Encapsulated reactant and process
Publication Date: 2022.06.28 SPECIALTY EARTH SCIENCES LLC
  • US11370007B2 patent drawing

AI summary

An encapsulated reactant(s) having at least one encapsulant and at least one reactant, and methods of making and using the encapsulated reactant(s), are is presently provided. An outermost encapsulant is substantially nonreacting, impermeable and nondissolving with water. The reactant(s) contribute to at least one reaction with contaminants in environmental media rendering the environmental media less harmful.