Enclosure Controller Card State Maintenance During Repair

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems face challenges in maintaining the operating state of electronics enclosures when a controller card is repaired or replaced, often resulting in automatic shut-offs or state changes due to the lack of redundancy and potential disruptions during the repair or replacement process, especially when using single or redundant controllers.

Innovation Solution

A method that offloads operating parameters from the controller card to an external location, allowing the enclosure to maintain its current state during card removal and replacement, and optionally retrieves these parameters to initialize the card upon reinstallation, ensuring continuous operation and preventing state changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single controller is used in the enclosure, then cost is reduced, but the enclosure cannot maintain operation when the controller card is removed or repaired

Engineering Contradiction:
ImprovecostVSAvoidoperation continuity during repair
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention extracts the operating parameters from the controller card itself and stores them in an external location within the enclosure. This allows the controller card to be removed for repair while the external storage maintains the operating state, enabling repair without shutting down the enclosure and resolving the contradiction between using a single controller for cost and maintaining operation continuity.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If redundant controllers on separate cards are used, then operation can be maintained during repair, but device complexity increases

Engineering Contradiction:
Improveoperation continuity during repairVSAvoidcontroller configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention segments the controller functionality into two parts: the controller card itself and the external storage of operating parameters. This allows a single controller to provide redundancy-like behavior by maintaining state externally, achieving operation continuity during repair without the complexity of multiple controller cards.

Inventive Principle:
Principle #1Segmentation

3Ease of repair

If a controller card is removed for repair, then the controller can be fixed, but the enclosure may shut off or change state

Engineering Contradiction:
Improvecontroller card repairabilityVSAvoidenclosure operating state
Core Design Contradiction:
Ease of repairVSStability of the object's composition

Solution Approach 1:

The invention performs preliminary action by storing the operating parameters in an external location before the controller card is removed for repair. This pre-stored information allows the enclosure to maintain its operating state during the repair process, preventing shut-offs or state changes while enabling easy controller card replacement.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If the controller card is rebooted, then the controller can be reset, but power boundaries and fan speeds may be reset causing state changes

Engineering Contradiction:
Improvecontroller reset capabilityVSAvoidenclosure control state
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The invention introduces an intermediary - the external storage of operating parameters - that mediates between the controller card reboot and the enclosure control state. When the controller card reboots, it can retrieve the stored parameters to restore the original state, preventing unwanted changes to power boundaries and fan speeds while maintaining reset capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11892971B2Non-disruptive repair of enclosure controller components
Publication Date: 2024.02.06 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11892971B2 patent drawing
  • US11892971B2 patent drawing
  • US11892971B2 patent drawing

AI summary

A method is disclosed for maintaining a current operating state of an enclosure when a controller card of the enclosure is repaired and/or replaced. In one embodiment, such a method maintains, within a controller card of an enclosure, operating parameters used to establish an operating state of the enclosure. The method further offloads, from the controller card while the controller card is installed in the enclosure, the operating parameters to a location external to the controller card. Upon removal of the controller card from the enclosure, the method maintains the operating state of the enclosure using the operating parameters stored in the external location. Upon reinstalling the controller card in the enclosure, the method optionally retrieves the operating parameters from the external location and initializes the controller card with the operating parameters. A corresponding system and computer program product are also disclosed.