Energy Storage End Cover Terminal for Sealed External Connection

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Solution Overview

Problem

In energy storing apparatuses, the electrode cannot be directly led out for external electrical connection due to its integration within the housing, making it difficult to form a connection with external circuits.

Innovation Solution

The design includes a metal part with a protruding boss on the end cover, allowing the electrode to be electrically connected to the metal part and led out for external connection, facilitated by an insulating seal to prevent short circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the electrode is integrated within the housing, then the structural integrity is improved, but the ease of electrical connection to external circuits deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidease of electrical connection
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent extracts the electrical connection function from the housing structure by introducing a separate metal part with a protruding boss. This boss extends through the end cover to provide an external electrical connection point, while the housing maintains its integrated structure for structural integrity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The metal part with the protruding boss serves as an intermediary element between the internal electrode and the external circuit. It provides a bridge for electrical connection without compromising the housing's structural integrity, as it connects to the electrode internally while extending externally through the end cover.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a metal part with protruding boss is added, then the ease of electrical connection is improved, but the device complexity increases

Engineering Contradiction:
Improveease of electrical connectionVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the metal part: it serves as both the electrical conductor and the structural support for the protruding boss. The end cover integrates the second opening and the insulating seal, combining sealing and electrical isolation functions in a single component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The metal part performs multiple functions: it provides electrical connection, structural support for the protruding boss, and mounting surface for the insulating seal. The end cover also serves multiple purposes: sealing the housing, providing the second opening, and supporting the metal part assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If an insulating seal is provided between the metal part and end cover, then the reliability is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveinsulation performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The insulating seal is implemented as a thin film or gasket that can be easily installed between the metal part and the end cover. This flexible sealing element provides reliable electrical insulation and sealing without requiring complex manufacturing processes or assembly steps.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS20240380041A1Energy storing apparatus and electronic device
Publication Date: 2024.11.14 GUANGDONG MIC POWER NEW ENERGY CO LTD
  • US20240380041A1 patent drawing
  • US20240380041A1 patent drawing

AI summary

Disclosed are an energy storing apparatus and an electronic device. The energy storing apparatus comprises: a housing having a first opening through which a cavity of the housing communicates with the outside; an end cover connected to the housing, covering the first opening, and provided with a second opening; a metal part provided on an inner side of the end cover and having a first boss which protrudes via the second opening to an outer side of the end cover; and an insulating seal provided between the metal part and the end cover. (FIG. 1)