Surgical End Effector Homing With Feedback Articulation Control

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Solution Overview

Problem

Current surgical instruments face challenges in efficiently articulating and resetting end effectors to default positions, particularly in minimally invasive procedures, where precise control and minimal operator input are crucial for safe and effective tissue manipulation.

Innovation Solution

The surgical instrument incorporates a control system with a microcontroller and motorized articulation mechanism, allowing for precise articulation and automatic return to a home state position, facilitated by a user-friendly interface with switches and feedback mechanisms, enabling reliable and efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If motorized articulation mechanism with microcontroller is implemented, then articulation precision and automatic resetting capability are improved, but device complexity increases

Engineering Contradiction:
Improvearticulation precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The end effector system performs automatic resetting to its neutral position without requiring manual intervention. The microcontroller monitors the articulation state through feedback mechanisms and autonomously commands the motor to return the end effector to its default position, enabling the system to service itself and reduce operator workload.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates feedback mechanisms that provide information about the articulation state of the end effector to the microcontroller. This feedback loop enables precise control by allowing the controller to monitor position and make adjustments to achieve accurate articulation and reliable resetting to the neutral position.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If automatic resetting function is added, then operator effort is reduced, but device complexity increases

Engineering Contradiction:
Improveoperator effortVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The end effector system performs automatic resetting to its neutral position without requiring manual intervention. The microcontroller monitors the articulation state through feedback mechanisms and autonomously commands the motor to return the end effector to its default position, enabling the system to service itself and reduce operator workload.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system is designed with a predetermined neutral position for the end effector. The microcontroller is programmed with the target position parameters in advance, allowing the automatic resetting function to reliably return the end effector to the correct starting position without requiring operator calculation or manual adjustment.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If precise control mechanism is implemented, then tissue manipulation safety is improved, but device complexity increases

Engineering Contradiction:
Improvetissue manipulation safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system incorporates feedback mechanisms that provide information about the articulation state of the end effector to the microcontroller. This feedback loop enables precise control by allowing the controller to monitor position and make adjustments to achieve accurate articulation and reliable resetting to the neutral position, enhancing safety during tissue manipulation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical control with an automated electromechanical system. The motorized articulation mechanism driven by the microcontroller substitutes for manual manipulation, providing more consistent and precise control over the end effector's position and movement, thereby improving reliability and safety.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12023023B2Interface systems for use with surgical instruments
Publication Date: 2024.07.02 CILAG GMBH INTERNATIONAL
  • US12023023B2 patent drawing
  • US12023023B2 patent drawing
  • US12023023B2 patent drawing

AI summary

A surgical instrument for use by an operator in a surgical procedure includes an elongate shaft, an end effector extending from the elongate shaft, and a control system. The end effector is articulatable relative to the elongate shaft between a home state position and an articulated position. The control system includes a processor and a memory coupled to the processor to store program instructions. The processor can alert the operator when the end effector reaches the home state position from the articulated position.