End Effector Tissue Sensing for Accurate RF Sealing

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Solution Overview

Problem

Existing surgical instruments lack the ability to accurately identify and verify the presence of the correct tissue type before applying therapeutic RF energy for sealing or welding, potentially leading to improper tissue treatment.

Innovation Solution

Incorporation of a tissue position sensor in the end effector that applies a non-therapeutic RF waveform to measure tissue impedance, allowing for precise identification and verification of tissue type, ensuring correct tissue is targeted for treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a tissue position sensor is added to the end effector to measure tissue impedance, then tissue identification accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvetissue identification accuracyVSAvoidend effector structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The tissue position sensor is integrated into the end effector structure, combining the sensing function with the existing mechanical components. The sensor is positioned within the jaw assembly, allowing it to measure tissue impedance directly at the treatment site without requiring separate external sensing devices.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The end effector is designed to perform multiple functions: mechanical compression of tissue, delivery of therapeutic RF energy for sealing/cutting, and measurement of tissue impedance for identification. This multi-functionality eliminates the need for separate dedicated sensing equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If RF energy is applied to seal or weld tissue, then sealing effectiveness is improved, but risk of improper tissue treatment increases without verification

Engineering Contradiction:
Improvesealing effectivenessVSAvoidimproper tissue treatment
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The tissue position sensor measures tissue impedance before therapeutic RF energy is applied. This preliminary measurement identifies and verifies the correct tissue type is present in the end effector, ensuring that sealing or cutting operations are performed only on appropriate tissue, thereby preventing improper treatment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses real-time impedance measurement feedback to control the therapeutic RF energy delivery. The controller monitors the tissue position sensor readings and uses this information to regulate when and how therapeutic energy is applied, ensuring safe and effective treatment based on actual tissue conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate tissue identification and verification, preventing improper treatment and enhancing the precision of cutting and sealing procedures.

Implementation Method 1

a tissue position sensor in the end effector that applies a non-therapeutic RF waveform to measure tissue impedance

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Data Source

PatentUS20260041450A1End effector with tissue position sensor and related methods
Publication Date: 2026.02.12 CILAG GMBH INTERNATIONAL
  • US20260041450A1 patent drawing
  • US20260041450A1 patent drawing
  • US20260041450A1 patent drawing

AI summary

Systems and methods are described for a surgical instrument. Certain embodiments can comprise an end effector with upper and lower jaws that can compress tissue therebetween. A sensing probe with a sensing electrode can be extended along the surface of the tissue in a track located within one of the jaws. The sensing electrode can be configured to detect location or type of tissue. Once position, size, or other factors are known about the tissue, a knife member can be deployed in the track or a separate track with increased accuracy and precision.