Optical Fiber Connection Component Alignment During End-Face Grinding

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Solution Overview

Problem

In the manufacturing of optical connectors with multi-core fibers, the positional deviation of cores on the end face after grinding leads to increased coupling loss due to changes in core position along the fiber's longitudinal direction, affecting optical characteristics.

Innovation Solution

A method involving the use of non-axially symmetric optical fibers with rotational alignment, followed by mounting on holding members, bonding with agents, and precise end-face grinding to maintain core position accuracy, reducing grinding amounts and preventing positional deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If grinding is performed to flatten the end face of optical fibers, then the end face becomes flush with the holding member, but the core position deviates from the adjusted position due to longitudinal position changes

Engineering Contradiction:
Improveend face flatnessVSAvoidcore position accuracy
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by performing rotational alignment of the optical fiber before grinding. The fiber is rotated to the correct azimuth position while still held by the first holding member, and this aligned position is preserved through the grinding process. By establishing the correct core position before the grinding operation, the subsequent grinding that flattens the end face does not cause positional deviation, thus resolving the contradiction between achieving flat end faces and maintaining core position accuracy.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If rotational alignment is performed to adjust azimuth, then core position accuracy is improved, but the process complexity increases

Engineering Contradiction:
Improvecore position accuracyVSAvoidalignment process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies self-service by utilizing the optical fiber itself as the alignment reference. The fiber's own structural features (such as asymmetric markings or refractive index variations) are used to determine the correct rotational position during alignment. This eliminates the need for external alignment tools or complex measurement systems, thereby achieving high core position accuracy while minimizing process complexity.

Inventive Principle:
Principle #25Self-service

3Strength

If multiple bonding steps are performed to secure fibers to holding members, then connection strength is improved, but manufacturing time increases

Engineering Contradiction:
Improveconnection strengthVSAvoidmanufacturing time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The patent applies merging by combining multiple bonding operations into a single integrated step. Instead of performing separate bonding operations for different sections of the fiber or different holding members, the process combines these operations so that bonding agents are applied and cured in a unified manner. This reduces the total number of process steps and drying/curing cycles required, thereby maintaining strong connections while reducing manufacturing time.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances optical characteristics by minimizing coupling loss and increasing the strength of the optical fiber connection component through precise alignment and bonding of optical fibers.

Implementation Method 1

bonding the one or the plurality of glass fibers to the first optical fiber holding member using a first bonding agent

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

grinding an end face of the one or the plurality of glass fibers and an end face of the second optical fiber holding member

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentUS12416769B2Optical fiber connection component and method for manufacturing optical fiber connection component
Publication Date: 2025.09.16 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US12416769B2 patent drawing
  • US12416769B2 patent drawing
  • US12416769B2 patent drawing

AI summary

A method for manufacturing an optical fiber connecter includes preparing optical fiber including a glass fiber and a resin coating portion covering the glass fiber, mounting the optical fiber on a first optical fiber holder, adjusting an azimuth around a central axis for the optical fiber, bonding the glass fiber to the first optical fiber holder, mounting the glass fiber on a second optical fiber holder, bonding the glass fiber to the second optical fiber holder, and grinding end faces of the glass fiber and an the second optical fiber holder so that the end face of the glass fiber is flush with the end face of the second optical fiber holder.