End-Hinged Produce Container Lid Interference

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Solution Overview

Problem

Current produce containers, such as clamshells, often have lids that interfere with adjacent containers when opened on a tray, hindering the efficient filling and cooling of produce.

Innovation Solution

Design of end-hinged produce containers with vents on the longer sides to allow for open configuration without lid interference, facilitating cross-directional air flow and easy stacking, and featuring button locks for secure closure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If produce containers are opened for filling on a tray, then harvesting efficiency is improved, but the lid of one container interferes with adjacent containers

Engineering Contradiction:
Improveharvesting efficiencyVSAvoidcontainer access
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The hinge is repositioned from the long side to the short end of the rectangular container. This dimensional change in hinge location allows lids to open in a direction perpendicular to the container arrangement on the tray, eliminating interference with adjacent containers while maintaining easy access for filling

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If containers are designed for forced air cooling with openings, then cooling efficiency is improved, but structural integrity may be compromised

Engineering Contradiction:
Improvecooling efficiencyVSAvoidstructural integrity
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

Openings are strategically positioned at specific locations on the container (short ends and/or long sides) rather than uniformly distributed. This localized venting provides sufficient cooling air flow paths while maintaining structural integrity in the majority of the container walls

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If containers are made thin-walled for visual appeal, then consumer attraction is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvevisual appealVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The lid and main container body are formed as a single integral piece rather than separate components. This merging simplifies manufacturing processes while maintaining the thin-walled transparent design for visual appeal and eliminates the need for separate lid attachment mechanisms

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient filling and cooling of produce by preventing lid interference, ensuring unobstructed access to adjacent containers and maintaining structural integrity during stacking and cooling processes.

Implementation Method 1

the clamshells have openings in various locations which allow for forced air cooling to flow through the closed clamshell and cool the produce

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS9902531B2End-hinged produce containers and produce packing system using same
Publication Date: 2018.02.27 PACIFIC AGRI PACKAGING INC
  • US9902531B2 patent drawing
  • US9902531B2 patent drawing
  • US9902531B2 patent drawing

AI summary

A container for produce adapted to open along a short end of the rectangular container. A produce packing system wherein the produce containers may be placed into a tray in such a fashion that the likelihood of a container's lid blocking another container is greatly reduced, if not wholly eliminated. The containers may have a plurality of vents.