Endodontic Instrument Acoustic Monitoring for Breakage Warning

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Solution Overview

Problem

Instrument breakage during endodontic treatment is a frequent complication due to various factors including instrument design, usage, and canal geometry, leading to treatment duration increase, tooth weakening, and potential infection risks.

Innovation Solution

A monitoring device and method that captures and analyzes acoustic emission signals from endodontic instruments to detect structural and practical failures before they occur, using sensors and acoustic analysis to identify imminent breakage and adjust handpiece parameters accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If instantaneous measurement of operating parameters is used to control torque, then torque control is improved, but fatigue and creep failures cannot be detected

Engineering Contradiction:
Improvetorque measurement precisionVSAvoiddetection of fatigue and creep failures
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The acoustic emission sensor detects signals from micro-cracks and material degradation before they lead to catastrophic failure. By monitoring these preliminary signs of fatigue and creep, the system can alert practitioners to replace instruments before actual breakage occurs, thus detecting failures that instantaneous torque measurement cannot identify.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If acoustic emission signal monitoring is implemented, then detection of imminent failure is improved, but device complexity increases

Engineering Contradiction:
Improvedetection of imminent failureVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical monitoring systems with acoustic emission sensing. Instead of using multiple sensors and complex mechanical measurement devices, the system uses acoustic emission technology to detect material stress and micro-crack formation, simplifying the overall system while maintaining high reliability in failure detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Strength

If instrument design is made more resistant to stress, then instrument strength is improved, but breakage under flexural-torsional stress in bent canals still occurs

Engineering Contradiction:
Improveinstrument strengthVSAvoidresistance to flexural-torsional stress
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The acoustic emission monitoring system provides real-time feedback on instrument stress conditions. When the sensor detects signals indicating high stress or micro-damage in instruments used in bent canals, the system alerts the practitioner to stop or adjust the procedure, preventing catastrophic failure even though the instrument design itself cannot be changed to accommodate all canal geometries.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents instrument breakage by providing early warning and allowing safe continuation or cessation of treatment, reducing complications and extending instrument lifespan.

Implementation Method 1

the instrument is driven by a handpiece and generates a set of acoustic emission signals

Methodology Applied
Scientific EffectAcoustic emission: Acoustic Emission

Data Source

PatentEP4408338B1Device for monitoring a failure of an endodontic instrument
Publication Date: 2025.12.24 MICRO MEGA INT MFG SA
  • EP4408338B1 patent drawingFigure 1~2
  • EP4408338B1 patent drawingFigure 3~4

AI summary

The invention relates to a method for monitoring for failure of an endodontic instrument used in an endodontic treatment during which the instrument is driven by a handpiece and generates a set of acoustic emission signals, noteworthy in that it comprises steps of: - sensing and analysing the set of acoustic emission signals generated by use of the instrument; - when failure of the instrument occurs, thus generating a failure acoustic emission signal, detecting said failure acoustic emission signal in the set of acoustic emission signals in order to detect occurrence of the failure.