Endoscope Distal End Rigid Portion Assembly

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Solution Overview

Problem

Existing endoscope designs face challenges in attaching built-in objects to the distal end portion, as the force applied during assembly can damage the bent portion, leading to potential structural issues and reduced durability.

Innovation Solution

The endoscope design incorporates a rigid portion with recessed surfaces and a transition surface, which is inserted into a channel system within the distal end portion, allowing for precise positioning and fixation using an adjustment tool without applying direct force on the bent portion, ensuring the rigid portion is securely held and preventing damage during assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the second portion of the bent built-in object is gripped and rotated or pushed for positioning, then the built-in object can be attached to the distal end portion, but the force concentrates on the second portion or bent portion causing damage

Engineering Contradiction:
Improveease of attachmentVSAvoidstructural integrity of bent portion
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The built-in object is divided into three segments: the first portion (distal end), the bent portion (middle), and the second portion (proximal end). The rigid portion is added as a separate segment at the distal end, allowing force application to be isolated from the bent portion during assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rigid portion acts as an intermediary between the first portion and the external environment. It provides a interface for the adjustment tool to apply force directly to the distal end, preventing force transmission to the vulnerable bent portion while still enabling positioning operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If the rigid portion is inserted into the first channel with both outer peripheral surface and first surface exposed, then positioning accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improvepositioning accuracyVSAvoidstructural complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The rigid portion features surfaces extending in multiple directions (outer peripheral surface and recessed first surface) that are both exposed through the channel system. This multi-dimensional exposure allows the adjustment tool to access and manipulate the rigid portion from the distal end, achieving precise positioning without complex internal mechanisms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20230218152A1Endoscope and endoscope producing method
Publication Date: 2023.07.13 OLYMPUS MEDICAL SYST CORP
  • US20230218152A1 patent drawing
  • US20230218152A1 patent drawing
  • US20230218152A1 patent drawing

AI summary

An insertion portion of an endoscope including a distal end portion including: an exterior surface, a first channel including a first opening on the exterior surface, and a second channel including a second opening on the exterior surface and a third opening on the first channel. An elongated object is inserted into the first channel. A rigid portion is provided at a distal end of the first elongated object. The rigid portion including: an outer peripheral surface, and a first surface recessed from the outer peripheral surface of the rigid portion. Wherein both of the outer peripheral surface and the first surface are exposed within the third opening.