Endoscope Integrity Tester with Context-Sensitive Leak Detection

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Solution Overview

Problem

Existing endoscope integrity testing methods are prone to human error and lack accuracy, particularly in detecting leaks and humidity levels, due to reliance on manual pressure monitoring and unreliable gauges, which can lead to damage or contamination of endoscopes during cleaning and sterilization processes.

Innovation Solution

A computer-controlled system for endoscope integrity testing that automates pressurization and measurement, using a processor to adapt calculations to specific endoscopes and conditions, and includes humidity testing to detect fluid invasion, ensuring precise determination of leaks and maintaining endoscope integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual pressure monitoring and gauges are used for endoscope integrity testing, then the testing process is simple to operate, but the measurement precision and reliability are insufficient leading to human error

Engineering Contradiction:
Improveleak detection accuracyVSAvoidtesting system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical pressure monitoring with an automated computer-controlled system that uses pressure sensors and algorithms to detect leaks. The processor automatically monitors pressure changes, calculates leak rates, and determines pass/fail results, eliminating the need for manual gauge reading and reducing human error while maintaining operational simplicity through automated control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The testing system performs self-diagnosis and automated decision-making through the processor that analyzes pressure data, compares it against predetermined thresholds, and automatically determines whether the endoscope passes or fails the integrity test. This self-service capability reduces reliance on operator skill while improving measurement precision.

Inventive Principle:
Principle #25Self-service

2Reliability

If automated pressurization and measurement systems are implemented, then measurement precision and reliability improve, but device complexity increases

Engineering Contradiction:
Improveintegrity test reliabilityVSAvoidcomputer-controlled system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The computer-controlled system performs multiple functions including automated pressurization, pressure monitoring, leak calculation, humidity detection, and pass/fail determination within a single integrated platform. This multi-functionality improves reliability by coordinating all testing operations through one reliable automated system rather than separate manual processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system continuously monitors pressure changes during the test and uses feedback from pressure sensors to adjust measurements and determine leak rates in real-time. The processor compares actual pressure data against expected values and automatically adjusts the assessment, improving reliability through continuous verification and automated decision-making.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If context-sensitive compensation algorithms are used, then measurement precision improves by accounting for endoscope-specific conditions, but device complexity increases

Engineering Contradiction:
Improveleak rate measurement precisionVSAvoidalgorithm complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies context-sensitive compensation algorithms that adjust testing parameters and calculations based on the specific characteristics of each endoscope being tested. The processor analyzes individual endoscope properties and modifies the leak rate calculations accordingly, improving measurement precision for each specific device rather than using a one-size-fits-all approach.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically changes testing parameters and calculation methods based on the specific endoscope being tested. The processor adjusts pressure thresholds, measurement timeframes, and leak rate calculations according to the particular endoscope's properties, improving precision by adapting to local conditions rather than applying fixed parameters universally.

Inventive Principle:
Principle #35Parameter changes

4Object-affected harmful factors

If humidity testing is added to detect fluid invasion, then the ability to detect harmful factors improves, but device complexity and testing time increase

Engineering Contradiction:
Improvefluid invasion detectionVSAvoidtesting duration
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent combines humidity detection with the existing pressure-based integrity testing in a single automated sequence. The computer-controlled system performs pressurization, pressure monitoring, and humidity measurement without requiring separate manual testing steps, improving the detection of fluid invasion while minimizing additional testing time through integrated operation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces human error, enhances accuracy in detecting leaks and humidity levels, and ensures the endoscope's integrity is maintained, preventing damage and contamination, thereby ensuring safe and effective use in medical procedures.

Implementation Method 1

supplying gas to an air enclosure which includes an internal volume of the endoscope to pressurize the air enclosure

Methodology Applied
Scientific EffectPressurisation: Pressurisation

Implementation Method 2

measuring the pressure of the gas in the air enclosure over time

Methodology Applied
Scientific EffectPressure measurement:

Implementation Method 3

detecting an first rate of decrease in air pressure; recognizing a second rate of decrease in air pressure

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS9277850B2Endoscope integrity tester including context-sensitive compensation and methods of context-sensitive integrity testing
Publication Date: 2016.03.08 MEDIVATORS INC
  • US9277850B2 patent drawing
  • US9277850B2 patent drawing
  • US9277850B2 patent drawing

AI summary

Computer systems and software for controlling an endoscope integrity tester. The pressurization and humidity measurement and calculations, and the resulting determination of passage or failure is automated and controlled to eliminate concerns of human error in the detection process. Further, the computer system is capable of adapting its calculations to specific endoscopes and particular testing changes to further improve accuracy by being context-sensitive.